100V 120A Battery Pack Comprehensive Tester for E-Vehicles
Features
The comprehensive test equipment for finished battery is a fast and accurate device for testing the performance of finished battery. The main test items include: open circuit voltage, AC internal resistance, discharge test, discharge over-current test, short circuit protection test, charging test and charging protection test. The system adopts 32-bit ARM processor and 16 bit AD converter for voltage and current. Compared with similar equipment, it has faster test speed, higher test accuracy and supports simultaneous operation of multiple equipment. It is widely used in the production, scientific research and experimental test of power batteries such as automotive electronics, aerospace, ships, solar energy storage, electric bicycles, electric motorcycles, backup power batteries, communication power supplies, etc.
Test items
1. Open circuit voltage: test the voltage at both ends of the positive and negative poles of the battery.
2. AC internal resistance: test the resistance at both ends of the battery discharge circuit.
3. Discharge test: test the continuous carrying capacity of the battery, and check the voltage drop of the battery for a certain period of continuous discharge.
4. Discharge over-current test: test the high current discharge protection function of the battery, and the high current discharge of the battery triggers the discharge over-current protection function of the battery protection board.
5. Short circuit protection: test the battery positive and negative short circuit battery cut-off protection time (microsecond level).
6. Charging test: test the battery's continuous charging function and whether the battery's charging function is good.
7. Charging over-current test: test the high current charging protection function of the battery, and the high current charging of the battery triggers the charging current protection function of the battery protection board.
Main Features
1. The continuous output power of the equipment is 2KW.
2. The continuous load power of the equipment is 12KW.
3. The maximum test voltage is 100V. (can be customized according to requirements)
4. Maximum charging current (20A), discharge current (120A). (can be customized according to requirements)
5. Programmable control of test items.
6. Friendly human-computer interface.
7. Support one upper computer software to control 8 devices.
8. The device supports serial port, network and upper computer communication.
9. Test records can be saved to database (SQL) or file (Excel).
10. Support the export and import function of test project.
11. The equipment supports the same port and split port batteries for charging and discharging.
12. The device supports the function of charging and activating the battery.
13. Consistency evaluation test of battery cell.
14. Internal resistance test of battery pack.
15. Battery load on load test.
16. Battery pack high current protection test.
17. Battery authenticity short circuit protection test.
18. Battery pack continuous charge test.
19. Battery pack high current charging protection test.
20. Equipment input voltage AC220V / 50Hz. (input line must be grounded)
The input housing of the equipment is well grounded.
Rated parameters
|
Discharge current
|
10s load current
|
1S over current test
|
Short-circuit current
|
Test paramaters of 12V battery
|
300A
|
600A
|
900A
|
5000A
|
Test paramaters of 24V battery
|
150A
|
300A
|
450A
|
5000A
|
Test paramaters of 36V battery
|
100A
|
200A
|
300A
|
5000A
|
Test paramaters of 48V battery
|
75A
|
150A
|
225A
|
5000A
|
Test paramaters of 60V battery
|
60A
|
120A
|
180A
|
5000A
|
Test paramaters of 72V battery
|
50A
|
100A
|
150A
|
5000A
|
Test paramaters of 84V battery
|
42A
|
85A
|
125A
|
5000A
|
Test paramaters of 96V battery
|
37A
|
75A
|
110A
|
5000A
|
Specifications
Items
|
Test Result
|
Test Range
|
Resolution
|
Open circuit voltage
|
Open circuit voltage 1
Open circuit voltage 2
|
0-100V
0-100V
|
±2mV
|
Internal impedance
|
Internal impedance
|
0-1000mΩ
|
±1mΩ
|
Discharge test
|
Starting voltage
End voltage
Discharge current
Discharge time
|
0-100V
0-100V
0-120A
0-60S
|
±2mV
±2mV
±1mA
±1mS
|
Discharge overcurrent test
|
Over discharge current
Overcurrent delay
|
0-130A
0-20S
|
±1mA
±0.1mS
|
Short circuit protection
|
Short circuit delay
|
0-9999uS
|
±0.1uS
|
Charging test
|
Starting voltage
End voltage
Charging current
Charging time
|
0-100V
0-100V
0-20A
0-60S
|
±2mV
±2mV
±1mA
±1mS
|
Charging protection test
|
Charge overcurrent
Charging delay
|
0-20A
0-20S
|
±1mA
±0.1mS
|
Equipment accessories
Equipment accessories
|
Quantity
|
Computer, mouse, keyboard
|
1
|
Comprehensive test instrument
|
1
|
Test probe line
|
1
|
User manual
|
1
|
Computer software
|
1
|
Equipment
Size:850x700x920 mm (W*D*H)
Weight: 75kg