3 Layer High Frequency PCB Built On
60mil RO4350B and 6.6mil RO4350B with ENIG for Wireless Booster
A 4-layer RO4350B PCB is a compound of 2 cores
of RO4350B substrates. As is known to all, there’re 8 cores in RO4350B family,
i.e. 4mil (0.101mm) to 60mil (1.524mm).
RO4350B:
|
|
4mil
|
0.101mm
|
6.6mil
|
0.168mm
|
10mil
|
0.254mm
|
13.3mil
|
0.338mm
|
16.6mil
|
0.422mm
|
20mil
|
0.508mm
|
30mil
|
0.762mm
|
60mil
|
1.524mm
|
So it’s very interesting that stack-up of 4
layers can be done in many different ways.
This
3-Layer high frequency PCB is built on 2 cores of RO4350B and one layer of
copper is etched off, left 3 layers on.
The
structure is one sheet of 60mil RO4350B plus 4mil RO4450F prepreg and combined
6.6mil RO4350B. The board is a square with 110mm x 110mm, with immersion gold
finishes on pads. They’re 20 pieces packed for shipment and used for wireless
booster.
Following
is the actual value in engineering manufacture.
Features and benefits:
1) Excellent
high frequency performance due to low dielectric tolerance and loss;
2) Reducing
signal loss in high frequency application meets the development needs of
communication technology;
3) Professional
and experienced engineers check your production files
4) Hassle-free,
one-to-one after-sales service;
5) UL,
ISO14001, IAFT16949 certified factory.
Applications:
Amplifier,
Antenna combiner, Frequency converter, Trunk amplifier, RF module, Power
splitter, Low Noise Block, 4G antenna
Parameter and data sheet:
PCB SIZE
|
110 x
110mm=1PCS
|
BOARD TYPE
|
Multilayer
PCB
|
Number
of Layers
|
3 layers
|
Surface
Mount Components
|
YES
|
Through
Hole Components
|
YES
|
LAYER STACKUP
|
copper
------- 35µm(1 oz)+plate TOP
layer
|
RO4350B 60mil (1.524mm)
|
copper ------- 35µm
|
Prepreg RO4450F 4mil (0.102mm)
|
copper ------- 0µm
|
RO4350B 6.6mil (0.167mm)
|
copper ------- 35µm(1oz) + plate BOT Layer
|
TECHNOLOGY
|
|
Minimum Trace and Space:
|
4
mil / 4 mil
|
Minimum
/ Maximum Holes:
|
0.4
mm / 3.5 mm
|
Number
of Different Holes:
|
12
|
Number
of Drill Holes:
|
124
|
Number
of Milled Slots:
|
0
|
Number
of Internal Cutouts:
|
NO
|
Impedance
Control:
|
no
|
Number
of Gold finger:
|
0
|
BOARD
MATERIAL
|
|
Glass
Epoxy:
|
RO4350B
Tg280℃, er<3.48, Rogers
Corp
|
Final
foil external:
|
1
oz
|
Final
foil internal:
|
1
oz
|
Final
height of PCB:
|
1.88
mm ±10%
|
PLATING AND COATING
|
|
Surface Finish
|
Immersion gold
|
Solder
Mask Apply To:
|
N/A
|
Solder
Mask Color:
|
N/A
|
Solder
Mask Type:
|
N/A
|
CONTOUR/CUTTING
|
Routing
|
MARKING
|
|
Side of
Component Legend
|
N/A
|
Colour
of Component Legend
|
N/A
|
Manufacturer
Name or Logo:
|
N/A
|
VIA
|
Plated
through hole(PTH), minimum size 0.4mm.
|
FLAMIBILITY RATING
|
UL
94-V0 Approval MIN.
|
DIMENSION TOLERANCE
|
|
Outline
dimension:
|
0.0059"
|
Board
plating:
|
0.0029"
|
Drill
tolerance:
|
0.002"
|
TEST
|
100%
Electrical Test prior shipment
|
TYPE OF ARTWORK TO BE SUPPLIED
|
email
file, Gerber RS-274-X, PCBDOC etc
|
SERVICE AREA
|
Worldwide,
Globally.
|
Our Quality Policy:
Bicheng
has developed series of management procedures and approaches to assure that
PCBs are in compliance with the customers' requirements, inclusive of selection
of the vendors, work in progress (WIP) inspection, outgoing delivery inspection
and customer service etc.
PCB designers plan to save
money by using 3 Layer PCBs instead of 4 Layer PCBs. 3 Layer PCB has
many advantages, such as reducing the weight of the whole machine, and
using it with integrated circuits can make the whole machine
miniaturized; reducing the number of soldering points of components is
beneficial to reduce the failure rate; introducing warm grounding
places, reducing local heating, improving equipment functions, etc. .
Evaluation
and Audit of Suppliers:
Suppliers
have to be evaluated by Bicheng. In addition, Bicheng will appraise and rank
suppliers every year to guarantee the materials supplied are meeting Bicheng’s
requirements. Furthermore, Bicheng continuously develop suppliers and supervise
them to improve their quality and environment management basing on the systems
of ISO9001 & ISO14001.
Contract
Evaluation:
Bicheng
shall review and verify customer's requirements to make sure that we have the
capability to satisfy customers' requirements including specifications,
delivery and other demands prior to accepting an order.
Making,
audit and control of manufacturing data.
When
customers' design data and specifications are provided to our market
department, Bicheng has to verify all the requirements. Then, convert the
design data into manufacturing data by CAM. Finally, a manufacturing
instruction (MI) is generated according to the real manufacturing process and
technologies for manufacturing department as the basis for actual fabrication.
MI must be reviewed by independent engineers and QA engineers before issue.
Incoming
Material Quality Control:
All
materials have to be inspected before warehousing. We established a series of
strict inspection procedure and instruction to control the incoming materials.
Furthermore, various precise inspecting instruments and apparatus guarantee the
capability to judge the material good or not. We issue material with first in
first out principle, and give out “alarm” for the material that will reach the
shelf life to ensure the materials are used up before expiry.
Control
of Production Process:
Right
manufacturing instruction (MI), comprehensive equipment management and
maintenance and process control, strict WIP inspection and monitoring as well
as working instruction, all those make the whole fabrication process totally
controlled.
Final
Control and Inspection:
All
PCBs have to be gone through the open and short test as well as visual inspection
after passed the specified physical tests. We own various advanced test
equipment including customized, probe flying test machines to guarantee that
each PCB is 100% tested.
Product
Delivery Audit:
We
set up a dedicated FQA department to inspect the PCB products according to the
customer's specifications and requirements by sampling. Qualified PCBs are
going to be packed.
FQA
also has to carry out a 100% audit of the warehouse packing and shipping
products, including product number, customer number, product quantity, shipping
address and so on prior to shipment.
Customer
Service:
We
sets up a professional customer service team to proactively communicate with
customers and timely deal with the customers' feedbacks. We highly focus on
customers' needs and to understand customers’ demands, timely to adjust the
policy of customer service and PCB product requirements.