30L Battery Slurry Planetary Vacuum Mixer with Vacuum Pump

 

Specifications

Mixer specifications

1-1 Product name and specification	A. Planetary dispersion vacuum mixer； B. Model：TMAX-DMS30L(4kw/2P-3kw/4P)
1-2 Basic structure	A. Hydraulic lifting vessel type; B. 6-axis revolution direct material temperature measurement mode (the only way to accurately control the temperature); C. Double dispersion axis + double mixing axis + single scraping wall + single temperature measurement - (6 axis)
1-3 Mixing vessel	A. Dimensions：Dia. 340mm×330mm； B. Design volume: 30L; C. Effective volume: 25L.
	A. Liner material: SUS304; B. After turning the inner liner wall, the mirror surface is polished to ensure good roundness; C. The upper flange plane of the mixing barrel and the upper barrel body are sealed by a sealing ring; D. There is one G1 "(DN25) discharge valve at the bottom of the barrel. E. The jacket with reinforced guide plate (G1 / 2 "inlet / outlet interface) can cool or heat the processed material with cold water (oil) or hot water (steam or hot oil).
1-4 Upper vessel (kettle cover)	A. Material: SUS304; B. One Φ 70 powder hopper, which can be switched on and off quickly; one spotlight; with two small windows (one spotlight port and one observation hole), one vacuum pressure gauge, and other necessary connecting pipes (vacuum / vent / standby).
1-5 Mixing principle	Single agitated pulp and a plurality of serrated dispersing discs installed on the high-speed dispersing shaft are used for both rotation and revolution; at the same time, combined with the low clearance design of the agitating pulp, there is no dead angle, and the strong kneading interference motion and up-down / left-right circulation motion of the low-speed agitating paddle, as well as the high-speed shearing and scattering function of the dispersing disc, to ensure that the materials are fully dispersed, mixed and not deposited.
1-6-1 Revolution/mixing motor, frequency converter and reducer	A. Quantity: one; B. Motor power: 3kw / 4P; C. With 3KW frequency converter matched with motor; D. Equipped with cycloid pinwheel reducer BL2, the reduction ratio is about I = 29, and the service factor FA = 1.0.
1-6-2 Planetary revolution speed	Speed：0~50 rpm，adjustable
1-6-3 Wall scraper	Quantity: 1 group; Scraping material: SUS304 and Teflon; Same as the revolution speed.
1-7-1 Mixing blade / mixing speed	Speed：0~70rpm, adjustable
1-7-2 Mixing blade	A. Material: SUS304; B. Quantity: 2 (groups);

1-7-3 Selection of mixing blade	A. Standard: "spiral twist";
1-8-1 Distributed motor and frequency converter	A. Quantity: one; B. Motor power: 4kw / 2p; C. With 4kw frequency converter matching with motor.
1-8-2 Dispersion speed(rotation)	A. Speed: 0 ~ 3800 rpm, adjustable; B. Linear speed: 0 ~ 12m / S;
1-8-3 Dispersion axis and disc	A. Material: SUS304; B. Diameter of dispersion disk: Φ 80mm; C. One, a dispersing disk is installed on the dispersing shaft to ensure better dispersion / mixing.
1-9 Lifting (mixing barrel)	A. Hydraulic lifting B. Lifting height: ≤ 380.
1-10 Vacuum system	A. The mixing and dispersion process can be carried out under vacuum condition; vacuum degree: ≤ - 0.1MPa
	C. Vacuum pump 2X-4, 0.55kw/4P motor (prepared by customer)
	C. With vacuum surge tank and switch.
	D. Dynamic seal: mechanical seal; static seal: O-ring seal.
	E. Keep the pressure for 24 hours, and do not leak oil into the mixing tank or under the condition of keeping the pressure. (this machine can keep the air tight, if there is such a requirement, special instructions can be provided).
1-11 Positioning system	A. With positioning adjustment device and locking device, it can accurately position the mixing barrel and upper can body, and prevent rotation. B. The positioning stop of the lower flange of the upper can body is precisely matched with the mixing barrel to ensure that the position of the mixing barrel is reasonable and the positioning is accurate.
1-12 Distribution cabinet	The function display and operation of vacuum device, frequency conversion speed regulation, temperature display (control), spotlight, lifting, operation emergency stop, etc. in the operation of the equipment are carried out on the power distribution cabinet. Note: mixing and dispersion has timing function.
1-13 Safe operation	A. Depending on the frequency converter and limit travel switch, through the specially designed control route, the can body can automatically stop when it reaches the specified position.
	B. In the process of can body rising, the mixing / dispersing part of the equipment cannot be started; similarly, when the machine is running the mixture, the can body cannot be lowered and the mixing bucket cannot be opened.
	C. The special design of vacuum buffer tank can effectively prevent the return of vacuum pump oil to the mixing drum.
	D. A door bolt type buckle is arranged on the kettle cover and the mixing barrel to prevent the mixing barrel from falling automatically.
1-14 Temperature measurement method	Measure the material temperature: 0-300 ℃, the temperature probe moves with revolution, and directly contacts the material
1-15 Worktable	Stainless steel laboratory working platform
1-16 Total host power	4.4KW
1-17 Working voltage / frequency	380V/50Hz/3Phase； Control voltage: 220V.

 

2. Slurry discharge machine( positive pressure extrusion) - YLJ-30L(1.5kw/4P) 

1. Structural form	The frame is single cantilever type.
2. Lifting mode	The frame is fixed on the workbench.
3. Pressing method	Use the hydraulic cylinder to drive the press plate to press the material.
4.Drive part of pressing plate	Double acting oil cylinder: Φ63/D32×S250FA; Quantity: one (set).
5. Press plate	The nominal size is Φ 240, matching with the mixing drum; the plate is equipped with an exhaust port.
6. Locking mode of mixing drum	Mechanical locking.
7. Discharge method	Discharge.
9. Basic technical indicators	9-1. Motor power of oil station	9-2 Pressure per unit area of pressing plate	9-3. Oil pump flow and maximum output pressure
	≤2.2KW/4P	9kg/cm2	Plunger: 1.6L/min—21MPa/max.
	9-4. Maximum press pressure	9-5 Rated system pressure	9-6 Oil cooling area
	3.3 tons	12MPa	Air natural cooling
10-1 Consumable parts	A. "O" seal ring: Φ340×Φ10; B. Material: fluororubber; C. Quantity: 1 spare.
10-2 use of wearing parts	Sealing groove at pressing plate.
11. Transfer mode of mixing drum	Standard selection: guide rail type transfer mixing drum is transferred between the main machine and the press.
12. Notes	Share the power distribution cabinet and oil station with the main engine.