5 Axis Gantry Flip Cutting Machine Waterjet Functional Stone Cutting
What kind of cutting machine is used for granite or quartz slab cutting? Fabricator prefers infrared cutting machine or waterjet cutting machine. Comparatively, infrared cutting machine with cutting saw blades can do only straight cutting, while waterjet cutting machine doesn't need new diamond saw blades again and again and can do irregular shapes. For infrared cutting machine, 5-axis gantry flip cutting machine is the best choice. Let's see more details in the following parts.
1.Cutting Table:
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No.
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The main function
|
|
1
|
Cutting table Size（X×Y）：4200mm×2100mm
|
|
2
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X Axis Cutting stroke：4000mm
|
|
3
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Y Axis Cutting stroke：1900mm
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|
4
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Z Axis Cutting stroke：110mm
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|
5
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A Axis Motor Rotation : ±10°
|
|
6
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B Axis Motor Rotation: ±10°
|
|
7
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Gantry structure makes the machine have good stability and rationality
|
|
8
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Stainless steel catcher tank and out Plate : No rusty
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|
9
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ball bearing screw and linear guide，guarantees a high accuracy
|
|
10
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Special designed Cover guarantees a long using life of the Motion
|
|
11
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Lubricated system provides a simple and easy maintenance
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|
12
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Repeat accuracy：0.05mm
|
|
13
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Rapid position speed：10000mm/min
|
|
14
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Travel limit protects function
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|
15
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Taiwan ball bearing screw
|
|
16
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Taiwan linear guide
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|
17
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The operation is simple, convenient, easy to learn
|
|
18
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The horizontal beam is aluminum alloy manufacturing,guarantees a best stability and no shake or distortion ever with a high speed operation.
|
|
19
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Weihong System used. X Axis,Y Axis ,Z Axis A Axis and B Axis adopt servo system, guarantee a high cutting accuracy, high speed , increase production.
|
|
20
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The tool holder adopts the screw lead not to turn, the nut driving, quicker response
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2.UHP Pump System
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1
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Intensifier 6pcs Tie Rod,more stable. And the Shift sensor is imported from Europe, no need service. And High pressure Cylinder adopts coarse thread, it is more durable.
|
|
2
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Attenuator let the High Pressure more stable, cutting faster. And no need service.
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|
3
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Max pressure：400Mpa（60000psi）
|
|
4
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Working pressure:360-380Mpa
|
|
5
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Orifice(dia): 0.33mm
|
|
6
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Power: 37KW/50HP/380V/50HZ
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|
7
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Shift way：electric shift
|
|
8
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The work pressure can arbitrarily move to regulate
|
|
9
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Oil temperature numerical gauge,too high automatically shut down
|
|
10
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Oil pressure : high pressure =1:30
|
|
11
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Over pressure automatically shuts down function
|
|
12
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Cooling way：Air cooling type
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3.HP ON/OFF Valve
Air Actuated valve can carry out high pressure water sudden open and close, consumedly reduced Water back;
CNC assistance function to carry out the automatic control of the high pressure water;
Holding pressure adjustable，reduce the time of piercing;
Act intelligent credibility.
4.Cutting Head
From corrected function to reduce time of assemble;
Spare parts replaces very conveniently;
High-precision cutting head;
Mini on/off Valve;
Mini wrist:the wrist assembly is powered by two servo-driven actuators,which allow two more axes of movement(A & B).
5.Controller System
Weihong waterjet software .The design is user-friendly;
PC-base famous industrial computer,G-code style controller;
Simple electric design,PLC control;
Program synchronous sketch emulation, avoid processing a mistake;
Add up HP time;
Automatically control cutting inlet and outlet, automatic show the length of cutting trace for calculation cost, save operation time;
You can set X.Y axis travel sot spacing.Avoiding cutting head exceed the travel;
The small arc automatically decelerates function;
You can set the starting frequency of the servomotor;
The system can automatically generate the CNC processing program;
Combine Auto-CAD drawing with technical data.Achieve the communication between PC and CNC;
Receive the DXF file from the AUTCAD or draw sketch by oneself.
6.Abrasive delivery system
Hang type abrasive box;
Automatically inhale abrasive;
Regulate the amount of abrasive;
Auto Abrasive Delivery System has the abrasive and delivery the abrasive to the bucket automatically the design shows Yuetu continuous efficiency and reduce labor requirements.
7.Cutting Parameter
|
material
|
Thickness
（㎜）
|
Cutting speed
（㎜/min）
|
|
stainless steel
|
1
|
1300
|
|
3
|
600
|
|
6
|
300
|
|
10
|
200
|
|
16
|
140
|
|
20
|
120
|
|
30
|
100
|
|
45
|
80
|
|
60
|
65
|
|
copperplate
|
3
|
1500
|
|
5
|
950
|
|
Aluminum plate
|
10
|
700
|
|
20
|
500
|
|
30
|
250
|
|
70
|
70
|
|
Marble
|
20
|
1300
|
|
30
|
700
|
|
Granite
|
20
|
1000
|
|
30
|
700
|
|
Ceramic
|
10
|
1400
|
|
28
|
400
|
|
Glass
|
6
|
1700
|
|
10
|
800
|
|
19
|
400
|
|
Foam
|
20
|
6000
|
|
50
|
3000
|
|
80
|
2000
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8.The technique trains of after-sales service
After customer purchases waterjet machine, Yuetu company will carry on 1 week techniques training to the buyer. Training location: the buyer's factory; And accommodation and round air tickets are paid by buyer.
| 1 |
The basic work principle of machine.
|
| 2 |
High pressure system and intensifier work principle.
|
| 3 |
The high pressure seal,the low pressure seal and high pressure spare parts replacement.
|
| 4 |
The maintenance of high pressure system and familiar troubleshooting.
|
| 5 |
CNC program
|
| 6 |
CNC operation
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| 7 |
CNC Cutting table operation
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| 8 |
Daily maintenance of CNC Cutting table
|
| 9 |
Main HP spare parts, On/off Valve, Cutting head principle、The maintenance of them and troubleshooting.
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| 10 |
Abrasive control and delivery system work principle and operation.
|
| 11 |
CAD/CAM software operation CNC connection.
|
| 12 |
Equipment installation
|
| 13 |
Operate and cutting on the work-site
|
| 14 |
Test
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9. Machine Photos:
