Aluminum Screen Printing Framed SMT Laser Cut PCB Stencil
(Stencils
are custom-made products, the pictures below are just for your reference)
1.1
General Description:
SMT
stencil are fabricated per IPC 7525A using supplied Gerber data,
squeegee area locating in the center.Fiducial marks are half carved on the back
side to suit for the SMT machine. It’s packed with KK carton (hard card) and
usually 2 stencils are packed for shipment.
1.2
Features and Benefits:
1.) The
data file is used directly to produce and reduce the error rate;
2.) The
opening accuracy of SMT template is very high: the whole process error is ≤ ±4
μ m;
3.) The
opening of SMT template has geometric figure, which is advantageous to the
printing and forming of tin paste;
4.) Quick
and on-time delivery;
5.) Diversified
shipping method;
6.) No
MOQ, low cost for prototypes and small runs quantity
1.3
Applications:
SMD
package such as PLCC,QFP,0402,0201,BGA,Flip Chip.
1.4 Manufacturing Essentials:
1) Aluminium Frame
2) Laser cut
3) PCB locate in the middle of squeegee area.
4) Stainless Steel Shim: In general a standard thickness of 5 mils. For
microBGA step down in the area to 4mils. For fine pitch QFP reduce the paste
apertures by 10%-15% at centre.
5) Reduction for fine pitch components
6) Engraving is required
7) Electro Polishing
1.5 Available Thickness of Stainless Steel Foils:
0.05mm, 0.06mm, 0.08mm, 0.1mm, 0.12mm, 0.15mm, 0.18mm, 0.2mm, 0.25mm,
0.3mm, 0.4mm
1.6 Commonly used Frame Size:
Although
stencil is custom-made product, there are also some sizes which are in common
use. For example, 300mm x 300mm, 520mm x 420mm, 600mm x 600mm
1.7 Opening Holes Design for SMT Stencil:
Pitch
|
Soldering Width
|
Soldering Length
|
Opening Width
|
Opening Length
|
Shim Thickness
|
1.27mm
|
0.65mm
|
2.00mm
|
0.60mm
|
1.95mm
|
0.15-0.25mm
|
0.635mm
|
0.35mm
|
1.50mm
|
0.32mm
|
1.45mm
|
0.15-0.18mm
|
0.50mm
|
0.254-0.33mm
|
1.25mm
|
0.22-0.25mm
|
1.20mm
|
0.12-0.15mm
|
0.40mm
|
0.25mm
|
1.25mm
|
0.20mm
|
1.20mm
|
0.10-0.12mm
|
0.30mm
|
0.20mm
|
1.00mm
|
0.15mm
|
0.95mm
|
0.07-0.12mm
|
|
0.50mm
|
0.65mm
|
0.45mm
|
0.60mm
|
0.12-0.15mm
|
|
0.25mm
|
0.40mm
|
0.23mm
|
0.35mm
|
0.07-0.12mm
|
1.27mm
|
0.80mm
|
|
0.75mm
|
0.75mm
|
0.15-0.20mm
|
1.00mm
|
0.38mm
|
|
0.35mm
|
0.35mm
|
0.10-0.12mm
|
0.50mm
|
0.30mm
|
|
0.28mm
|
0.28mm
|
0.07-0.12mm
|
0.25mm
|
0.12mm
|
0.12mm
|
0.12mm
|
0.12mm
|
0.08-0.10mm
|
0.20mm
|
0.10mm
|
0.10mm
|
0.10mm
|
0.10mm
|
0.05-0.10mm
|
|
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