Automatic Flatbed Die-cutter AP-2100-LF
| Model |
AP-2100LF |
| Paper size |
1300X2100mm |
| Minimum paper size |
500X700mm |
| Maximum die cutting size |
1280X2100mm |
| Standard bite |
15(±5)mm |
| Frame size |
1350X2140mm |
| Die cutting pressure |
450tons |
| Corrugated paper thickness |
1-9mm |
| Maximum die cutting speed |
5500i.p.h |
| Total power consumption |
70KW |
| Total Weight |
70tons |
Features in Performance
- Super large format, suitable for 1300X2100mm
- Manufactured primarily for the corrugated board industry using our latest Lap Feeder system with servo driven vacuum suction belt.
- Accurate die-cutting from micro flute material upto double wall corrugated.
- Full stripping is available by use of our stripping section and grip edge waste removal device.
- Designed to be flexible and adaptable for small and large format production.
- Built using up to date modern safety systems for added security.
- All function controls are on the exterior of the machine and the die-cutting tools are inserted from outside of the machine.
- Multi out formats can run with ease using our latest technology in the delivery section.
- ★Imported CAM TOGGLE system to make the large paper cutting stably and efficiently.
- ★Torque limit device inside Cambox can protect the machine from urgent stop on high speed running due to cardboard block.
- ★Whole machine has 14 sets of independent servo drivers to do auto adjustment, only need to press the order store system at interface, machine can finish the order change adjustment in 20 seconds, highest improve the efficiency of changing order.
Feeding Section
- The newest servo-drive and vacuum suction belt feeding system (lead edge feeding type) guarantees the smooth feeding of large size cardboard and improves the operation and production ability. Highly precise feeding without damaging the cardboard strength.
- Suitable for all kinds of paper, and data setting can be adjusted on the touch screen.
- Big size front and side baffles make cardboard at right position, providing high die-cutting precision.
- Paper leveling device is specially designed for bent cardboard, stopping cardboard cover the front baffle.
Press Section
- ★Imported CAM TOGGLE system to make the large paper cutting stably and efficiently.
- ★Torque limit device inside Cambox can protect the machine from urgent stop on high speed running due to cardboard block.
- ★Whole machine has 14 sets of independent servo drivers to do auto adjustment, only need to press the order store system at interface, machine can finish the order change adjustment in 20 seconds, highest improve the efficiency of changing order.
- Steady die-cutting performance guarantees the high precision. Strong and reliable high speed driven guarantees the smooth running of gripper bar.
- Die-cutting frame locking structure, the die-cutting steel plate is used air reducer to reduce the weight, easy control. With transducer to prevent the plate in wrong position which resulting defects brought by deflected creasing line.
- Die-cutting positioning device can realize quick locating and higher accuracy of die-cutting.
- The hardness die-cutting steel plate can be installed easily and quickly.
Transmission and Lubrication System
- Transmission adopts Sankyo cam box (graduator) and safety cluth, can adjust the movement of each part accurately. It has the characteristics of accurate indexing, stable performance and durability.
- Imported oil cooling device from Japan guarantees that machine parts protected by oil film can operate well.
- The gear of special crank shaft gear transmission device and force lubrication system are from Osaka Japan that made from accurate high quality alloy steel, and processed by hardening abrasive machining, providing higher precision and strength and wear-resistance, making the movement of machine smoothly.
- Forced lubrication system can be oiled from inside of the machine, and maintains a long-term high accuracy, and for longer service life.
Quick plate-change (Optional)
- Alternate replaced plate is optional, realizing non-stop pre-changing plate fuction. Hence, save setting time, improve production efficiency and high safety.
Stripping Section
- The quick-setting way of die is adopted; operator can finish the setting from exterior without entering the machine.
- Male and female die can be inserted into the machine from operation side to shorten the setup time and for higher safety.
- Upper and lower frames make the dies succeed in performance. Male and female dies can move up-an-down,making stripping more completely.
- A plastic film is set between die-cutting section and lower frame for stopping paper swerve.
- It can be adjusted by moving hand crank according to the size on the dies operation direction.
Knock-off Setting
- Knock-off plate can be set and fixed from operation side, once self-locking by cylinder.
Grip edge waste removal device
- The grip edge on pin of gripper can be automatically removed and carried out of machine by conveyor belt.
Delively Section
- Front and back barriers with side aligning device make receiving tidy.
- Side baffle and back barrier coordinate and can be adjusted by motor based on the size on productiion direction.
- Delivery platfrom is driven by motor, easy for setting.
- Temporary receriving device controlled by servo-actuator makes delivery more simple and easy.
Turn Table and Breaker (Optional)
- Adaptable unit used to automatically separate the blanks in bundle format after the die-cutting process. 4 piles can be separated in one process using our high pressure hydraulic system.
