Fully Automatic Grinding Ball Molding Line
Grinding Ball Molding Line Function:
Cast grinding ball production line adopts sand coated in metal mold cavity technology.Steel grinding ball making line is used to produce cast grinding balls from Dia 40mm to Dia 150mm.These cast grinding ball is widely used in mining industry,cement plant,power plant,etc.Its Control mode is automatic PLC &intelligent remote service.Equipped with PLC automatic control and touching screen.Operators can monitor the whole production process by touching screen.If there is any problem,it can automatically alarm.All control box has emergency stop button.It also has the ability of remote maintenance&remote diagnose failure functions
Steel Grinding Ball Making Line Main Parts:
Pouring station
Pushing grinding media mold machine
Changing direction&lifting grinding ball mold station
Motorized roller,Open mold station
Grinding ball coming out from mold station
Vibrating used sand machine
Intelligent temperature control station
Molding sand station
Close mold station
Grinding Media Ball Casting Line Flow Chart:
Mill Grinding Ball Manufacturing Line Production Process:
Preheat grinding ball mold into a certain temperature→Grinding ball mold into molding station and shooting sand→Operator checks（If the sand is not shot well into the mold cavity,the operator will repair this part)→Close mold→ Pouring molten metal liquid→Opening mold,then grinding ball coming out from the mold→Cleaning the residual sand→shooting sand again.
In our factory,there are two models grinding ball production line widely sold.
One is ZZJX-630-F4(The capacity is 3500-10000ton/year);the other is ZZJX-840-F4(The capacity is 10000-15000ton/year). Below,we briefly list the technical parameters difference.
Technical parameters difference between ZQJX-630-F4 and ZQJX-840-F4 grinding ball production line
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Item
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ZQJX-630-F4
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ZQJX-840-F4
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Floor space
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L37m*W12m
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L45m*W14m
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Driving mode
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By hydraulic
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By hydraulic
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Installed capacity
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100kw
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100kw
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Air compressor
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Gas consumption is 3m³/min
Working pressure is 0.8Mpa
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Gas consumption is 5m³/min
Working pressure is 0.8Mpa
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The fastest running speed per mold without loading
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≤40second/mold
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≤40second/mold
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Control mode
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Automatic PLC+Intelligent remote service
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Automatic PLC+Intelligent remote service
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Main Workers needed
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Four people
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Four people
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Grinding ball mold size
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630*630mm
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840*840mm
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Grinding ball mold Qty needed
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78 pairs
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70 pairs
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The production time of steel ball production line is about 5 months
These grinding ball molding lines have exported to Congo,Zimbabwe,Outer Mongolia, Zambia,South Africa,Malawi,Vietnam,etc.
For a complete grinding ball production line,it needs about 10+pcs 40 OT containers(It mainly depends on how many size mold do you need)
Our advantages:
1) We are the leading manufacturer in China for grinding media production line,grinding media heat treatment plant,grinding media mold,grinding ball producing related equipment.
2)20+Years manufacture experience.
3)We have sold out 200+Grinding ball making machines.Customers are the best way to prove the quality of our grinding ball molding lines.
4) More than 40+patent for invention
For more detail information about grinding media production line,please contact with us.
