CCD Camera Tester Positive and Negative Testing Cylindrical Battery before Welding/ Welding Testing Equipment
1. Function description
CCD solder joint detector is an automatic equipment for lithium battery processing, which has the functions of automatic positive and negative pole detection, positive and negative solder joint detection, solder joint defect differentiation, automatic discharge, etc.
2. Process flow
Feeding and positioning of electric core → positive and negative pole detection → positive and negative solder joint detection (CCD) → NG automatic sorting → OK automatic discharging
3. Mechanical structure
1) Feed positioning of battery core
2) Polar ear leveling
3) CCD solder joint detector has high resolution image acquisition, artificial intelligence image processing and recognition technology to improve defect recognition rate
4) CCD welding detector has the advantages of fast recognition speed and high accuracy. It can select anti-static belt without damaging the battery
5) Humanized programming, easy to learn and understand.
4. Specifications
XY axis stroke
|
500mm (customizable)
|
Motor drive speed
|
300 mm / s
|
Operating system
|
industrial computer + intelligent camera
|
Transmission mode
|
assembly line
|
Driving mode
|
stepping motor
|
Repeated positioning accuracy
|
± 0.1mm
|
Detection efficiency
|
1s / pcs
|
Overall power
|
500W
|
Total weight
|
150kg
|
Maximum bearing weight
|
30kg
|
Input power
|
single phase AC 220V / 50Hz
|
Air source
|
0.5-0.6mpa
|
Size
|
960 * 950 * 1800mm
|
5. Equipment configuration list
● touch screen: Wellington
● PLC: motion controller
● step motor: Bifu
● servo motor: Mitsubishi & lechuang
Sensors: Panasonic and OMRON
● bearing: Japan NSK
● cylinder: Adec
● switching power supply: Mingwei, Taiwan
6. Operating environment
1) Indoor temperature: - 30 ℃ ~ 50 ℃.
2) Indoor humidity: below 55%.
3) Factory site: no pollution and strong electromagnetic interference.