Ceramic White Coated Quartz IR emitters for Industrial Paint Drying and Coating Curing Ovens
Many coatings, paints, and varnishes require heat, Quartz Infrared Heat Emitters dry water-based wet coatings especially efficiently and can considerably accelerate the melting of powder coatings.
The main features of Twin Tube Quartz IR Short Wave emitters are:
Standard section: 23 x11 mm, 33 x15 mm
Radiation peak in the range of 0.75 – 1,4µm
100 W/cm maximum density of nominal power
200 kW/m2 maximum surface power density
Filament Response time to Switch on /off 1- 2 seconds
Short cycle times, the typical heating period is about 12s
Radiation temperature approx. 1.800 - 2.400°C
Horizontal and vertical working position
Greater distance to material possible, low risk of fire
Flexible heating via individual control of single radiator units
Fixed contour, standard or special design, e.g. 3D contours
Energy direction transmitters can be used for tolerance adjustments
Coating is applied to the quartz tube to better convey and focus all the energy emitted on the material
Filament construction of twin tube heaters
Twin tube IR emitters with different filament configurations can be made with single side cable connection or two sides, and different heating channels. this allows extraordinary flexibility both in terms of heated area modularity and cable position. In the picture below there are some of the most common filament configurations.
Lamps' advantages:
Contactless process
Higher strengths
Particle purity
Absolutely air and gas are impermeable
Joining of different materials
Simple machine technology, large parameter window
Wide range of IR machines
All types of tooling and emitters
Extensive know-how for all joining processes
Numerous reference
Product applications
PET performs heating in stretch blow molding machines.
Printing ink drying in offset machines
Pre-heating before embossing
Screen printing curing on T-shirts
Textiles and various such applications
Paint curing
Powder coating
Lacquers drying
Drying glaze on ceramic tiles
Textiles
semiconductor industry
Why choose us
1. The materials used for our lamps are of good quality approved UL testing
2. As a manufacturer of infrared lamps over 10 years history, and we have experienced workers, half of them have worked for us for over 5 years
3. We are a factory, so we can control the delivery date, material, and quality directly
4. For any exclusive-human damage within warranty time, we will deliver the replacements within 3-5 work days once confirming
5. Safe package to protect lamps from being broken during shipping
6. we will provide you the lamp’s clips free of charge ( 2 units clamps for 1 piece lamp)
7. Various Payment methods like wire transfer, Paypal, western union
8. Shipping ways provided including DHL, FedEx, TNT, UPS, air, sea
FAQ
1. How to place the order?
Let us know your required lamp specifications including lamp type, diameter, length, power, voltage, and reflector...then we send you the
quotation, after payment, production will be started, and after finished, they will be shipped to your side.
2. Could you supply clamps for lamp installation?
Yes, we will provide mounting clamps/clips for clients, and the corresponding clamps quantity with purchased lamps are supplied freely bu us.
3. Could you provide a sample for performance testing and appearance checking?
Yes, we can provide the sample based on your required specs.
4. Have an unusual design?
Send us a drawing, sketch, or sample and we'll be happy to quote it.
We specialize in small runs and custom designs but can be highly competitive on large orders as well.
5. How does your factory do quality control
" Quality is priority", we always keep paying more attention to QC from the material purchasing to the lamps' packing. Our product has gained CE, ROHS, and ISO9001.
6. Why there are different wavelength IR lamps
All materials including chairs, the human body, and everything will absorb a fraction of the infrared spectra, reflect a fraction at the surface and allow a fraction of the radiation to pass through. Infrared lamps can realize the heating and drying purpose at a shorter time with less energy but get a good performance only when the infrared radiation which precisely matches the absorption characteristics of the product. Depending on the temperature of the heating filament, an infrared emitter can deliver distinctly different radiation at various wavelengths. Short wave radiation can penetrate deep into some solid materials and ensure a uniform through heating. Medium wave radiation is absorbed mostly in the outer surface and predominantly heats the surface. Medium wave radiation is particularly well absorbed by many plastics, glass and especially water and is converted directly into heat. So we need different lamps at different wavelengths for different heating applications requests.
