Product Descirption
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Product Name
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Customized Steel Modular Cleanroom Wall Panels For Pharmaceutical Clean Room
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Wall Thickness
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50mm,75mm,100mm,150mm
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Outer Plate Material
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PPGI,Al-mg-Mn Alloy Steel,SS Steel,Ti-Zn Steel,HPL,VCM
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Coating
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PE,PVDF,HDP
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Core Material
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PU,Rock Wool,Magnesium Board,Paper Honey Comb,Aluminium Honey Comb,
Plaster,EPS,etc.
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Application
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Pharmaceutical Clean Room,Electronic Clean Room,Food Rlean Room,etc.
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Advantage:
1、Core material fire rating can be viewed.
2、The cleanroom wall panel system is used with aluminum profiles,modular installation, convenient and fast, non-standard can becustomized.
3、Factory accepts customization.
4、Diversified core material for different environments,fire protection, insulation,noise reduction,moisture resistance.
5、The factory offers 6 different steel to provide customers with more services.
6、The PU cleanroom wall panel,strength,flatness and aesthetics of the clean room panels are greatly improved,and the product quality is more stable.
7、The hole reinforcement reservation and the line pipeline box are pre-assembled into the interior of the board in the factory,effectively reducing the secondary pollution during use,especially in the operating room.
Production Technology:
1、Self-developed No.1 Automatic production line for cleanroom wall panel systems.Wiskind has independently developed a set of international advanced purification of plate continuous production system, including: roller pressure molding system, automatic renewal cotton system, automatic spray adhesive system, double track to finalize the design and temperature control system, robot palletizing system and control system, the system has a high degree of automation.
2、High-efficiency production line increases production capacity by 6 to 8 times,the processing efficiency and product quality is stable, the largest production capacity reach 2 million ㎡ / year, and can produce a variety of core material purification plate, purification plate continuous production system as a key development project in shandong province in 2016 and in 2018 the successful acceptance of the expert group members agree that this system has reached the international advanced level.
3、Accurately measure and control sheet metal forming, gluing, core filling, composite molding and finished palletizing.
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High-precision composite: the new process board is composite from the inside of the high-precision composite machine, and the side of the cleanroom panel is clamped and positioned with side mold;
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The flatness of the board is higher: in the flatness of the board and lateral verticality, the new equipment adopts the single plate pressing technology, steel mold single block pressing up and down the material, the flatness is high, to avoid the moon bending, distortion and deformation phenomenon of the multi-layer pressing;
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Straighter lateral verticality: set lateral mold fixed to ensure lateral verticality, completely avoid the displacement of the upper and lower steel plates when compounding, resulting in dimensional error, to ensure the accuracy of plate joints after installation;
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Plate thickness is consistent: the thickness of the plate depends on the thickness positioning of the side equal blocks. The thickness consistency of the plate after composite is high, avoiding uneven plate surface after installation.
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Automatic cloth glue: the root adhesive technology, quality more stable, through experiment data testing, automatic line products industry relatively excellent traditional manual wire bonding strength and the flexural bearing capacity have been greatly improved, automatic line
cleanroom rock wool panel bonding strength is higher than industry excellent traditional manual line products 50%, double glass magnesium for two times;In terms of flexural capacity, the automatic
rock wool cleanroom panel is 12% higher than the industry's excellent traditional manual products, double glass magnesium 37% higher.
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Robot stacking: the use of fully automatic robot stacking, higher efficiency, through accurate measurement, intelligent control, so that the precision of clean room panel, strength, flatness and beauty get greatly improved, product quality is more stable.Truly "technology makes every clean room panels of the same quality."
If you have decided to renovate or expand a pharmaceutical cleanroom. Now, in the detailed design phase, you need to make critical decisions about the quality of the facilities you run and the materials you build. This will determine the service life of the cleanroom of the pharmaceutical factory, which is related to your annual profit. Cleanroom materials are one of the most important decisions you make.
Each project type has its own design challenges, whether it's a biologic cleanroom or a medical cleanroom. There are also common challenges between them, such as skilled worker installation, existing premises, building conditions, and most importantly project budget. An excellent project is what kind of universal clean room wall and cleanroom ceiling system to apply when building a modular cleanroom.
At Wiskind, the concept of a modular cleanroom system was proposed, which has become more and more popular in many industries. This cleanroom is quick to install and easy to maintain, and is suitable for many applications, from medical and pharmaceutical work to manufacturing. If you're not sure if a modular cleanroom design is right for your organization, why not take the time to understand the benefits of this environment?