SY-2621 Single side single station glass loading machine (The Machine could be customized according to customer's requirements. )
Equipment composition
Equipment main frame / equipment walking system / equipment transmission system / vacuum suction system / mechanical overturn system
Mechanical configuration：
1). flip sprocket chain: special high-precision enhanced shape.
2). transmission wheel: imported PU material
3). vacuum cups: NBR material inlet (double suction structure)
4). transmission / flip motor: Taiwan Bang Chung motor
5). vacuum pump: China-Germany joint venture
Electrical components
1). PLC controller: Panasonic Japan
2). Frequency converter: Delta
3). Photoelectric switch:SONON
4). Control cable: flexible shielded cable.
5). Control electric Lam: Zhejiang Yongqing pneumatic.
6). Contactor: China Siyan Technology.
7). Positive and negative pressure sensor: Japan SMC
8). Pneumatic components: main original adopt Taiwan AIRTAC
9). Approach switch: Imported
Technical parameters
1). The loading glass size scope: Min.: 1500*1200mm
Max.: 2500*2000mm
2). Loading thickness: 2~25mm
3). Loading speed: 40-60s/pc(adjustable)
4). Transmission speed:0~40m/min(adjustable)
5). Maximum suction depth: 700mm
6). Largest loading glass weight: 900KG
7). Arms quantity: 3 arms
8). Suckers quantity in one arm: 3 suckers.
9). Arm flip: single.
10). Flip station: Single
11). Voltage: 380V/50HZ(Could do customized)
12). Power: 4.3KW
13). Compressed air: 0.2-0.4Mpa
14). vacuum pressure: -70~ 90Kpa(adjustable according to glass thickness)
15). X axis walking speed 25m/min (adjustable)
Y axis walking speed 5m/min (adjustable)
Machine overview
1). Full-auto glass loading machine is machine takes one piece of glass from racks, flip to horizontal countertop, which can be transported glass to next processing machine(Such as glass cutting machine.
2). Vacuum system uses well-known brand of vacuum pump, greatly improving the safety and stability of the whole system; the mainframe driven by the motor in the dual-track movement, the main frame arm with sucker arm, each arm has three suckers Tune. When the suction cup touches the original piece glass on the glass frame, the vacuum pump starts to work, the sucker produces a vacuum to suck the glass, and when the vacuum reaches the set value, the flip arm is lifted and turned to Horizontal position, exhaust, the glass will be transported to the X-axis end and positioning, waiting to convey to the cutting machine. The entire operation process is controlled by PLC.
Technical Description
1). Flip mode: mechanical flip, running fast (fastest speed is 50s/pc), stable operation, without any litter, to meet the 3 ~ 25mm glass on the film. Assembly double-track flip chain protection, to ensure that the flip process safe and reliable
2). Flip angle: 95 ~ 110 degrees adjustable. Can meet a variety of angles on the glass frame.
3). Suction depth: a special connecting rod telescopic mechanism, sucker can be extended by 300mm, to meet the depth of 700mm on the film, without any auxiliary frame, can be directly from the iron frame on the film operations.
4). Induction device: the use of two sets of glass photoelectric sensor (a set, a set of spare), can effectively eliminate the failure caused by induction failure. Equipment operation more secure stable and reliable.
5). Lifting device: Unique connecting rod lifting device, to ensure that the lifting action synchronized, put an end to the lifting of the steps are not synchronized defects. Can guarantee the safety of glass fragments.
6). Adsorption device: Sucker adopts advanced double-layer adsorption structure (inside and outside the two layers), suction film is more solid, put an end to the suction cup outer layer of the leakage caused by leakage.
7). Suction cup control: each sucker has a separate valve for switching control, free to choose the number of suction cups to facilitate the operation of various sizes of glass on the demand.
8). Lifting the protection of the film: a unique device to take the film lifting protection device, which can effectively prevent the glass is not timely due to the film caused by the glass associated with glass damage caused by the phenomenon.
9). Alarm device: with automatic detection and traffic lights alarm device, the abnormal situation can automatically alarm and display. With emergency stop switch, can be in the event of abnormal control.
10). Operating mode: The device has two modes: automatic mode and manual mode. Easy to operate intuitive
11). the user interface: the use of color LCD touch screen display interface, Chinese and English display module, easy to operate.
12). parameter setting: the order of the film and the number of pieces per station can be digitized automatically set, with the cutting machine automatically connected machine, automatic machine walking, automatic film, to achieve continuous continuous film, without repeated operation , More convenient and quick.
SY-2621 Full-auto glass cutting machine
Equipment specifications
Max.cutting glass size: 2500*2000mm
Work bench height: 910±20mm.
Machine weight: 2.5T.
Cutting thickness: 3~25mm
Cutting parameters
Straight line parallelism: ≤±0.15mm/m
Diagonal accuracy: ≤±0.35mm/m(The above precision is subject to the cutting line accuracy)
Cutter beam speed: 0~160m/min.(adjustable)
Cutter beam acceleration≥3.0m/s²
Cutter holder speed ≥180m/min
Cutter holder acceleration ≥6.0m/s²
The Speed of the conveyor belt ≥40m/min
Cutting head positioning accuracy error ≤±0.15 mm
Voltage Power
Installed Power requirements: 380V/50HZ
The actual power of the equipment: 8KW
Compressed air: 0.6MPA
Equipment performance
Equipment frame: equipment after aging treatment to ensure that the table is not deformed, as well as the accuracy of parallelism.
Cutting knife seat: the knife can be rotated 360 degrees, up and down cutting (can accurately cut any straight line and a variety of shaped glass)
Table: the use of imported high-density waterproof panel. Can be effective moisture.
Felt: imported industrial felt (fiber and wool composition) is smooth, and anti-static, reduce glass scratches.
Positioning system: pneumatic mechanical and photoelectric scanning positioning.
Oil supply: pneumatic automatic filling, and the next knife synchronization. Double oil control, can be used simultaneously kerosene and cutting oil.
Conveyor: Automatic belt conveyor.
Machine Part
Platen: the use of waterproof board. (Flatness ≤ ± 0.20mm / m).
Rack: Japan KHK.
Drive belt / pulley: Italy
Wheel / wheel clip: Germany Boller.
Electrical parts
Use of industrial IPC directly to control, Microsoft Windows interface.
Voltage：380V/50HZ. Equipment with transformer device.
Motor:Japan Yaskawa servo motor.
Proximity switch : Omron
Control card: US imports, Galil
Main electrical components: Zhengtai or Great wall
Pneumatic proportional valve: Japan SMC
SY-2621 Air floation breaking table
Technical parameters
Table size: 2500×2000mm
Workbench height: 910±10mm(customized ok)
Fan motor: 1set(independent switch control).
Main configuration
Table cover: black fiber felt.
Table board: High density fiber board
Ejector rod: crosswise one piece, lengthways one piece.
