Specifications of Equipment
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Description:High Speed Full Automatic Production Line for Disposable Face Mask
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Model
No.:NF-KZSC-II
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Version:2.0
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1. Introduction
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A、Application
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Automatic production of Multi-layers Disposable
Face Mask
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B、Advantage
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a、Automatic operation, Pipeline production,
Automatic folding, bridge fixture installation, Automatic edge sealing by
Ultrasonic.
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b、High production capacity adopting 2 lines for
ear loop fixing
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c、Automatic cutting ear loop, Ultrasonic
welding.
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d、Automatic stacking
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2. Flow process
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1. To feed the machine with roll type cloth material(Spunbond, Meltblown) and roll type nose beam
2. Cloths automatically transported by roller
3. Cloth get folded automatically by the roller mechanism
4. The nose beam get cut in a certain length automatically and wrapped in
the cloth.
5. Cloth get welded and sealed by Ultrasonic technology.
6. Cloth get cut into each single mask.
7. Masks output to 2 separate lines
8. Masks get welded with ear bands(belt) automatically by Ultrasonic
technology
9. Masks are stacked automatically(qty per stack can be set from 1~30pcs)
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3. Main technical parameters
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Raw material reference
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Suitable mask size
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Length 170~175mm * Width 91~95mm
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Mask layers options
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3 layers or 4 layers
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Exterior layer: non-woven fabric(spunbond) in dark
color
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1、Width:approx.175mm
2、Outer diameter of coil: up to Φ600mm
3、Inside diameter of coil:φ75mm or 3 inch
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Middle layer: meltblown in white color
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1、Width:approx.175mm
2、Outer diameter of coil: up to Φ600mm
3、Inside diameter of coil:φ75mm or 3 inch
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Inside layer: non-woven fabric(spunbond) in light color
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1、Width:approx.195mm
2、Outer diameter of coil: up to Φ600mm
3、Inside diameter of coil:φ75mm or 3 inch
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Nose bridge bar
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1、Outer diameter of coil: up to Φ450mm
2、Inside diameter of coil: bigger or equal toφ75mm or 3 inch
Remarks: It is recommended to use plastic with iron wire
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Ear band (belt)
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1、Outer diameter of coil: up to Φ200mm
2、Inside diameter of coil: bigger or equal toφ10mm
Remarks: The breaking strength is not less than 10N
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Electronic control system
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PLC
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Panasonic/XINJIE/INOVANCE/DELTA
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Servo motor
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DELTA/XINJIE/INOVANCE/BERGERDA
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Power grid stability
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EMI Power filter DOHHO
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Power protection
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Residual-current circuit breaker (RCCB)
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Power Supply
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MEAN WELL Ming Wei/Suo Rui/GYU&PW New Hope
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Ultrasonic welding machine
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Generator+Transducer+Welding die
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Pneumatic system
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air cylinder
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AIRTAC/CKD/XINGCHEN Stars/SMC
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Pressure regulator
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AIRTAC/MAXAI/CKD/Bovac/SMC
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Electromagnetic valve
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SMC/AIRTAC/CKD/CHELIC / Stars
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Air filter
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AIRTAC/CHELIC/Stars/SMC
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Transmission system
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Rail slider
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HIWIN/PMI/TBI/Zero Nine
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Bearing
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GB/SAMLO
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Geared motor
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DOMA/GPG/MINPEAR/North Machine/GB
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Dimensions
& Weight
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Overall dimensions
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Approx. 6500MM(Length)*3550MM(Width)*1950MM(Height)
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Move way
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Floor-mounted roller movement
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Overall weight
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Approx. 1500kg
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Site facilities
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Power supply
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AC220V±5%/50Hz/ less 15Kw
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Environment requirements
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No flammable, explosive and corrosive gas, 25℃±5℃; 40~85%RH
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Air supply
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1、0.5~0.7Mpa,Dry
air source
2、The flow rate per minute is bigger than 300L
3、The whole line requires 2* φ10, 1* φ8 air pipe interface.
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