Electronic Component Vision Counting & Packaging Machine

Electronic component vision counting & packing machine can count electronic components for batch package. It is highly accurate by adopting high speed CCD image technology, while counting by weigher is not precise for weight of each electronic component is not exactly the same.



 Automatic electronic component vision counting & packaging machine VB224

Electronic component vision counting & packing machine can countelectronic componentfor batch package by adopting high speed CCD image technology. Advantage of vision based bulk counting machine is precise and efficient to save money by eliminating the imprecision of most current weighing solutions and reducing labor force.



Working principle of vision counting machine:
High speed CCD camera scans objects that fall from vibrating chutes to obtain full projection images through optimized algorithm, machine will count number of falling objects so as to realize the batch counting and packaging.

Advantage of Visual counting machine:
  1. High efficiency: Vision based counter uses large track and scan falling objects , instead of using several narrow tracks to separate objects one by one.
  2. 99.99% accuracy
  3. Insensitive to dust
  4. Fast changeover: One button operation for clearing to change objects
  5. Self-learning software:Easy to calibrate for multiple objects counting
  6. Extremely low maintenance
  7. Reducing labor cost
  8. Compacted design to save space

Field of application for vision counting & packing machine:
  1. Electronic components: screws of cellphone or hard disc, capacitor, electric resistance,relay silver contact, electric connector
  2. Plastic injection molded parts: pipe fittings, plastic parts, garment buttons, plastic components
  3. Hardware: nuts and bolts, Screws & Bolts, washer, rivet nuts, pins, stud,inserts, cockbolts, fastener, self-piercing rivets
  4. Agriculture: Seeds,flower bulbs, dry vegetable
  5. Medicines: capsules,tablet,soft gel, pill
  6. Food: sweet, candy, frozen food
  7. Accessories
  8. Engineering parts




Technical characteristics and Specification of vision counting system:
  1. High frequency CCD sensor, scanning frequency at 10,000 times per minutes,six million pixels optical lens with minimum recognition size of 0.2mm.
  2. Advanced large capacity FPGA processing and control system, response time at 1 nanosecond.
  3. Optimized algorithm software effectively identifies overlapping objects and micro impurity.
  4. Industrial tablet computer with touch screen makes it easy to store program for different objects.
  5. Intelligent alarming system for abnormal situation and shortage, screen will appear tips.
  6. Patented self-learning technology can achieve to count different objects easily.
  7. One button clearing function.
  8. Connectable to ERP system.
  9. Tailing materials collecting channel is optional.

Model

VB82-1

VB224-2

VC303-2

VF3-223-2

Dimension

Ø1.2-30 mm

Ø2-100 mm

Ø2-100 mm

Ø4-100 mm

Production Capacity

12000 pcs/minute

18000 pcs/minute

18000 pcs/minute

50000 pcs/minute

Vibrating chutes

80+20 mm

220+40 mm

300+30 mm

220+30 mm

CCD camera

scanning frequency at 10,000 times/second

Accuracy

0-1‰ no negative deviation

Power supply

AC 220±10% 50/60 HZ

Power consumption

0.7 KW

0.9 KW

1.5 KW

1.5 KW

Weight

70KG

120KG

225

500

Packing dimension

880*600*950mm

1300*660*1050mm

1300*720*1450mm

1350*1270*1300mm


Package Demo




Project Show




Factory Show


Product Tags industrial industry          industry s or industries          industry to industry          industrials industry          industrial machinery industry          industrial food industry          industrial packaging industry          industrial goods industry          industrial manufacturing industry         

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