Automatic fastener vision counting & packaging machine VB82
Fastener vision counting & packing machine can count fasteners for batch package by adopting high speed CCD image technology. Advantage of vision based bulk counting machine is precise and efficient to save money by eliminating the imprecision of most current weighing solutions and reducing labor force.
Working principle of vision counter machine:
High speed CCD camera scans objects that fall from vibrating chutes to obtain full projection images through optimized algorithm, machine will count number of falling objects so as to realize the batch counting and packaging.
For Example: preset to package 500 screws in one bag.
Hoist lifts screws and pours into feeding hopper, screw fall from vibrating plate, CCD camera catches image and starts counting, computer control system will automatic change vibrating frequency to let just 500 screws fall into pocket, and then pour into packaging machine for bag making and packaging.
Advantage of Visual counting machine:
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High efficiency: Vision based counter uses large track and scan falling objects , instead of using several narrow tracks to separate objects one by one.
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99.99% accuracy for weight of each screw is not exactly the same
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Insensitive to dust
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Fast changeover: One button operation for clearing to change objects
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Self-learning software:Easy to calibrate for multiple objects counting
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Extremely low maintenance
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Reducing labor cost
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Compacted design to save space
Field of application of vision counting and packing system:
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Electronic components: screws of cellphone or hard disc, capacitor, electric resistance,relay silver contact, electric connector
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Plastic injection molded parts: pipe fittings, plastic parts, garment buttons, plastic components
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Hardware: nuts and bolts, Screws & Bolts, washer, rivet nuts, pins, stud,inserts, cockbolts, fastener, self-piercing rivets
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Agriculture: Seeds,flower bulbs, dry vegetable
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Medicines: capsules,tablet,soft gel, pill
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Food: sweet, candy, frozen food
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Accessories
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Engineering parts
Technical characteristics and Specification:
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High frequency CCD sensor, scanning frequency at 10,000 times per minutes,six million pixels optical lens with minimum recognition size of 0.2mm.
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Advanced large capacity FPGA processing and control system, response time at 1 nanosecond.
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Optimized algorithm software effectively identifies overlapping objects and micro impurity.
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Industrial tablet computer with touch screen makes it easy to store program for different objects.
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Intelligent alarming system for abnormal situation and shortage, screen will appear tips.
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Patented self-learning technology can achieve to count different objects easily.
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One button clearing function.
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Connectable to ERP system.
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Tailing materials collecting channel is optional.
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Model
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VB82-1
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VB224-2
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VC303-2
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VF3-223-2
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Dimension
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Ø1.2-30 mm
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Ø2-100 mm
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Ø2-100 mm
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Ø4-100 mm
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Production Capacity
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12000 pcs/minute
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18000 pcs/minute
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18000 pcs/minute
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50000 pcs/minute
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Vibrating chutes
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80+20 mm
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220+40 mm
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300+30 mm
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220+30 mm
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CCD camera
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scanning frequency at 10,000 times/second
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Accuracy
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0-1‰ no negative deviation
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Power supply
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AC 220±10% 50/60 HZ
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Power consumption
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0.7 KW
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0.9 KW
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1.5 KW
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1.5 KW
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Weight
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70KG
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120KG
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225
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500
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Packing dimension
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880*600*950mm
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1300*660*1050mm
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1300*720*1450mm
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1350*1270*1300mm
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Notes: production capacity will vary for different particle size and way of packaging.
Package Demo
Project Show
Factory Show
