halogen lamp quartz tube infrared heater lamps 2000W for stringer solar cell welding
Short-Wave Infrared emitters produce infrared waves of around 0.75 – 1.4 microns in wavelength and operate at high temperatures above 1,300 – 2,6000C. Since these wavelengths have higher frequencies, they tend to be more transmissive and reflective. In short-wave infrared radiation, however, the environment remains completely unaffected by the radiation and only the body is heated. The instantaneous operation of short wave IR heating elements has several advantages over other forms of heating including substantial power savings, high efficiency of heat delivery, compact installation and low level risk of fire hazards.
Quick details
Parameters |
single tube infrared heater lamps |
Tube Diameter(mm) |
10 |
10.5 |
11 |
12 |
13 |
13.5 |
15 |
18 |
Overall Length(mm) |
80-1700 |
80-1700 |
80-1700 |
80-1700 |
80-1700 |
80-2100 |
80-2500 |
80-3000 |
Tube Thickness(mm) |
1.3 |
1.3 |
1.3 |
1.3-1.5 |
1.5 |
1.5-1.75 |
1.8 |
2.0 |
Heated Length(mm) |
30-1650 |
30-1650 |
30-1650 |
30-1650 |
30-1650 |
30-2050 |
30-2450 |
30-2950 |
Max Power(w/cm) |
100 |
100 |
100 |
100 |
100 |
100 |
120 |
150 |
Construction Of single tube short wave IR heating lamps
Short wave quartz infrared heaters are used in various industrial applications. It contains tungsten filament, helically wound, encased in quartz envelope. Tungsten as resistive element is capable of generating temperature in excess of 2750℃. Its response time is very rapid in 1 second it emits over 90% of IR energy. It is by products free & pollution free. Heat focus is very accurate due to compact and narrow diameter of IR tubes. Short wave IR element has maximum heating rate of 150w/cm.
Industrial heating applications
Screen printing drying and fast firing process
Si-based thin film deposition drying
Welding of conductive materials for solar cells
PET preform heating in Stretch blow moulding machines
Powder coating curing
Resins Hardening, Rubber coating drying
Adhesives - End polymerization
Food - Pasteurization / Sterilization
Paper Industry - Humidity Control
Industrial Drying - Paint , Varnishes , Dyeing
Semi Conductor Industries - Heating of wafers
Printing - Printing ink drying in screen and offset machines
Plastic welding
Drying of Water-Repellent Coating on Fabric
Textile Embossing and Laminating
Advantages
· Short heating times with maximum efficiency
· High operational reliability
· Optimum customization options and controllability
· Long average lifespan
· Immediately full heat output
· Space-saving, maintenance-friendly installation
· Impressive reliability
· Low running costs
· Also with reflector for directed heat radiation
Data for some heaters applied into solar module stringer
No. |
Volt(V) |
Watt (W) |
OAL (mm) |
HL (mm) |
Tube (mm) |
Reflector |
Warranty |
Posiation |
1 |
230 |
1100 |
225 |
150 |
10 |
white |
5000 |
horizontal |
2 |
230 |
1500 |
626 |
560 |
10 |
gold |
5000 |
horizontal |
3 |
400 |
2500 |
380 |
320 |
10 |
gold |
5000 |
horizontal |
4 |
400 |
3000 |
380 |
320 |
10 |
white |
5000 |
horizontal |
5 |
240 |
500 |
216 |
150 |
10 |
clear |
5000 |
horizontal |
6 |
440 |
1000 |
354 |
280 |
10 |
white |
5000 |
horizontal |
7 |
144 |
1200 |
222 |
157 |
10 |
white |
5000 |
horizontal |
8 |
144 |
1600 |
222 |
157 |
10 |
clear |
5000 |
horizontal |
9 |
400 |
2500 |
354 |
285 |
10 |
gold |
5000 |
horizontal |
10 |
400 |
3000 |
354 |
285 |
10 |
gold |
5000 |
horizontal |
11 |
235 |
2000 |
353 |
285 |
10 |
white |
5000 |
horizontal |
12 |
230 |
2000 |
650 |
505 |
10 |
clear |
5000 |
horizontal |
13 |
235 |
30000 |
353 |
280 |
10 |
white |
5000 |
horizontal |
14 |
235 |
3000 |
787.5 |
705 |
10 |
clear |
5000 |
horizontal |
15 |
144 |
1600 |
225 |
155 |
10 |
white |
5000 |
horizontal |
16 |
235 |
2500 |
353 |
285 |
10 |
white |
5000 |
horizontal |
17 |
240 |
2000 |
353 |
270 |
10 |
white |
5000 |
horizontal |
18 |
400 |
1000 |
352 |
283 |
10 |
clear |
5000 |
horizontal |
19 |
400 |
2000 |
352 |
283 |
10 |
gold |
5000 |
horizontal |
20 |
220 |
1500 |
440 |
355 |
10 |
gold |
5000 |
horizontal |
21 |
220 |
2000 |
275 |
210 |
10 |
white |
5000 |
horizontal |
We also provide clips for lamps installing
FAQ
1. how to place the order?
Let us know your required lamp specifications including lamp type,diameter, length, power, voltage,reflector...then we send you the
quotation,after payment,production will be started, after finished, they will be shipped to your side.
2. What is the payment term?
prepayment 100% advance via wire transfer, Paypal, Western Union
3. could you supply clamps for lamp installing ?
Yes, we will provide mounting clamps for clients, and the corresponding clamps quantity with purchased lamps are supplied freely bu us.
4. Have an unusual design?
Send us a drawing, sketch, or sample and we'll be happy to quote it.
We specialize in small runs and custom designs, but can be highly competitive on large orders as well.
5. How does your factory do quality control
" quality is priority", we always and keep paying more attention to QC from the material purchasing to the lamps' packing. Our product have gained CE, ROHS, ISO9001.
6. Why coating on quartz tube surface
QUICKLY offers infrared emitters which coated with gold and white reflector , they can emit heat directly to the product. A gold or white coating on the infrared emitters reflects the infrared radiation. Consequently the infrared radiation impinging on the product is virtually doubled, increasing the effectiveness of the heat output.
The reflection efficiency of gold coating is higher than white coating, while for the emitters with high watt density or the surface temperature of the tube above 800°C , we suggest to use ceramic coating as reflector because the temperature resistance is up to 1000°C .
In addition to 180° (half-tube) coating, we also manufacture 270° coating or other customer specified degrees.