High Efficiency Fully Automatic Coil Production Line

Our Full Automatic Coil Production Line is mainly composed of winding and soldering, all the key components adopt international famous brands to guarantee the quality of winding and soldering.




Automatic production line for coil


Machine Features:


1.Automatic Vibration Feeding>>>16-Spindle Winding Machine>>>8 Station Integrated Soldering and Testing Machine(including Flux, Pin bending, Resistance testing, NG rejection, palletizing)


2.The spindle speed can be up to 20,000RPM.The cycle time of typical coil can be controlled within 30 seconds,


3.4 spindles are synchronously controlled by YASKAWA FCS (Fieldbus Control System) and kinematics accuracy can be controlled within 0.01mm. The state-of –the-art controller of MECHATROLINK-II is employed to equip the winding machine.


4.Liquid level in the solder bath can be tested by the sensor in real time. If the solder surface is lower than the set height, tin will be automatically added.


5.4 bobbins can be fed at one time. The mechanism has been patented.


6.Soldering time can be adjusted between 0 and 5 second and the precision is 0.1 second.


7.A small solder bath which can more upwards and downwards may be added in the large solder batch.


8.The solder bath us made of imported titanium alloy.




Technical Parameters:

Model #

STC-1905-16

STC-1905-24

Control System

YASKAWA MECHATROLINK-II FCS (Fieldbus Control System)

Spindle Number

16

24

Spindle Pitch

36mm

Spindle speed

MAX.20,000RPM

Moving precision

±0.01mm

Wire range

0.02-0.5mm

Max. coiling diameter

Ф28mm

Max. coiling Width

40mm

Traverse moving range

X80 mmY60mmZ60mm

Revolution angle

± 1°

End processing number

Not limited

End processing speed

Max. 150/minute

End process angle

Vertical, Horizontal, 45 °as requested

Station number of soldering machine

8

Max. temperature of the soldering pot

520

Machine Size

3800(L)*2500(W)*1800(H)mm

4800(L)*2500(W)*1800(H)mm

Machine weight

1400kg

Power voltage

AC 380V 50HZ

Power consumption

7KVA

Air pressure

0.45-0.65Mpa




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