High Speed Metal Track Roll Forming Machine
Profile(Option)
If you choose the CU type,we can make 1 machine
for multi profiles,changing-size by the spacer
Material
Material Thickness: 0.3-0.8mm
Applicable material:Galvanized Steel(GI),PPGI
With yield strength :245-550Mpa
Work Follow
Decoiler→Feed Guide Device→Rolling Forming System→Leveling Device →Hydraulic Not Stop Cutting Device→Exit Rack
Machine Components
1) Manual Decoiler: one set
Un-powered, Manually control steel coil inner bore shrinkage and stop Max Feeding width: 500mm,coil ID range 508mm±30mm Capacity: Max. 3 Ton
2) Feed Guide Device
A left and right guiding device at the main entrance of the machine. During work,Raw materials on both sides of the plate the enter into the machine by the left and right guiding device,make the raw materials and roll forming system to maintain the correct position. The guiding position can be adjusted by the manual screw mechanism,and the left and right can be adjusted independently.
3) Main Machine
With feeding material guide,Body frame made from 25mm A3 steel plate welding,milling/polishing.Memorial arch thickness: Q235 t18mm
Rollers manufactured from Cr12 steel,CNC lathes,Heat Treatment,hard Chrome Coated
with thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust)
The roller axle adopts 40Cr, after quenching and tempering treatment.
The lower roller group is rotated by the chain and motor, parts of the upper and lower
rollers are driven by a gear,Gear driving,about 12-steps to form
Main Motor(Polaroid brand)=5.5KW,Frequency speed control
All the screw bolts with grade 8.8(cheap factories use low grade 4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
Real forming speed:35-40m/min
4) Leveling Device and Punching &Post Hydraulic Not Stop Cutting Device
Leveling device will make the product more beautiful
Punching and hydraulic cutting device is not stop produce to inprove the product speed
The device can press LOGO on the web
Hydraulic motor: 4KW ;Cutting pressure: 0-16Mpa
Cutting tool material: Cr12MoV(= SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree
The cutting power is provided by the main engine Independent hydraulic station
The Independent hydraulic system with oil filter for the oil filtration,to ensure the circulated oil is clean and lengthen the life of hydraulic system
With servo motor will make the cutting and product speed more stable and quick.Servo motor power:3KW
5) PLC Control System
Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc
6)Exit Rack
Un-powered, one unit
After-Sale Service
1. The warranty is 24 months after the client receives the machine.
Within the 24 months, we will courier the replacement parts to the client free of charge
2. We offer technical support for the entire life of our machines
3. We can send our technicians to install and train the workers in the clients' factories with
extra cost
Terms Of Trade
1.Minimum order quantity (MOQ): 1 Set
2.Delivery time: about 45 workdays
3.Port of loading: port of Xiamen
4.Type of payment: by T/T or by L/C
5.Export:to more than 50 countries and regions, including Taiwan, UK, France, Singapore,
Greece, Australia, USA, Mexico, Brazil, Chile, Bolivia, Trinidad, Israel, Saudi Arabia, etc
Packing Style
Packing method: Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
