Lab 1200C Single Zone Tube Furnace CVD System
The CVD system consists of gas supply system + tube furnace + vacuum system, and the maximum temperature can reach 1200 degrees, 1400 degrees, 1600 degrees, and 1700 degrees. The heating zone can be single temperature zone, dual temperature zone, three temperature zone, etc. The ultimate vacuum can reach 10-3Pa. The gas supply system can be mass flowmeter or float flowmeter for flow regulation. The number of mixing channels can be 2 channels, 3 channels, 4 channels, and 5 channels.
Detailed technical parameters of tube furnace
Type
|
1200-I
|
1200-II
|
1200-III
|
1200-V
|
1200-VI
|
1200-VII
|
Power
|
3.5KW
|
3.5KW
|
3.5KW
|
5KW
|
6KW
|
7KW
|
Tube size(OD(mm)
|
Dia 60 X1000
|
Dia80X1000
|
Dia100X1000
|
Dia150X1000
|
Dia200X1000
|
Dia250X1000
|
Dimensions
|
1140X450X690
|
1140X450X690
|
1140X450X690
|
1110X530X755
|
1120X580X805
|
1314X680X905
|
Supply voltage
|
220V
|
Phase
|
Single phase
|
Heating element
|
Resistance wire
|
Temperature control
|
UAV program temperature control
instrument (standard)
1, 30-stage program temperature
control intelligent PID adjustment.
2. With over-temperature protection,
the electric furnace heating circuit is automatically cut off when the
temperature is over-temperature or broken, (when the electric furnace
temperature exceeds 1200 degrees or the thermocouple is blown, the AC relay
on the main circuit will be automatically disconnected, the main circuit is
broken. On, the ON light on the panel is off, the OFF light is on, and the
limited protection electric furnace).
3, with 485 communication interface
(standard when purchasing software)
4, with power-off protection
function, that is, when the power is turned on after the power is turned off,
the program does not start from the starting temperature, but the furnace
temperature rises from the time of power failure.
5, the
meter has the function of temperature self-tuning
(you need to pay extra for
the replacement of imported instruments, optional)
FP93 temperature controller (shimashima,
Japan) EUROPEAN instrument Touch screen instrument
|
Chamber material
|
1.
High-quality high-purity alumina polycrystalline fiber curing furnace formed
by vacuum suction filtration.
2.
Formed by Japanese technology.
3. The spacing and pitch of the resistance
wires in the furnace are all arranged according to the best thermal
technology in Japan, and the temperature field is simulated by the thermal
software.
|
Valve and flange
|
|
60/80/100top view
|
|
Temperature calibration
(optional)
|
Regular
temperature calibration of the tube furnace maintains the accuracy and
uniformity of the furnace temperature. You can purchase a simple calibration
tool from the company to assist you with this work. The complete calibration
kit includes a standard thermocouple S-type, temperature calibrator.
|
Control accuracy
|
+/- 1℃
|
Trigger
|
Phase-shifted
trigger
|
Electric appliance
|
Zhejiang chint
|
Silicon controlled
|
106/16ESEMIKRON
|
Maximum temperature
|
1200℃
|
Rated temperature
|
1150℃
|
Heating rate
|
≤30℃/ Min(it
can be modified as required)
|
Recommended rate of
temperature rise
|
≤15 ℃/ Min
|
Thermocouple Type
|
K Type
|
Heating length
|
400-440mm
|
Constant temperature length
|
150mm
|
Temperature field curve
|
|
Peripheral surface temperature
|
≤45℃
|
Open cover protection
system
|
When the furnace cover is
opened, the relay will automatically cut off the main power supply,
effectively ensuring the safety of the user.
|
VS-0.1
Vacuum System (VRD16)
The system
(can pump the vacuum in the tube furnace to 0.6Pa) consists of a suction flange
(self-made) with KF25 interface, high vacuum baffle method, resistance vacuum
gauge, bellows, bracket (homemade), vacuum pump Connect the tee pipe at the
flange outlet, connect the resistance silicon to one end of the three-way pipe,
connect the high vacuum flapper valve to the other end, connect the flapper
valve and the vacuum pump with the corrugation of Dia25, and use the KF25 quick
clamp for the connection port. .
1. Pressure detection system
ZDR-I/ZDR-I-LED type single resistance
vacuum gauge
The resistance vacuum gauge
(also known as the Pirani vacuum gauge) uses a specially stabilized ZJ-52T
resistance gauge and applies a new constant temperature operation mode to the
constant power. At the same time, the microprocessor is used to control the
nonlinearity of the regulation. Linear processing. It has the characteristics
of stable performance, wide measuring range, fast response and small drift. And
powerful and reliable microprocessor-based relay control, serial communication
output, vacuum analog output and other functions. Particularly suitable for
rough and low vacuum measurement and control of vacuum applications.
2. Technical Parameters:
*
Distribution regulation: ZJ-52T resistance gauge
*
Measuring range: 10 5~10 -1 Pa
*
Number of measurements: 1 way
*
Number of control channels: 2 roads can be extended to 4 or 8 roads
*
Control range: 5 × 10 3 ~ 5 × 10 -1 Pa
*
Control mode: relay contact output, load capacity AC220V/3A (or DC28V/3A) non-inductive
load
*
Power: 90-260V/50Hz or 220V ± 10% 50Hz
*
Power consumption: 25W
*
Weight: 4Kg/3Kg/0.5Kg (depending on the chassis)
*
Chassis size: 240 × 88 × 280 or 265 × 119 × 280 or 96 × 96 × 120
480
× 88 × 280 or 480 × 119 × 280 (width × height × depth)
3. Performance characteristics:
*LED
green screen digital display.
*
Wide range of star surveys
*
Fast response speed
*
Microcomputer correction regulates nonlinearity and reduces measurement errors.
*
Optical isolation, digital filtering, enhanced anti-interference ability.
*
PVC color panel, beautiful appearance.
*
Point control or area relay control output, while the set point has power-down
protection memory function.
4. Adopt VRD16 vacuum pump
VRD16
|
Technical term
|
Specification
|
VRD-16
|
Pumping speedm³/h(L/s)
|
50Hz
|
16 m³/h
|
4.4 L/s
|
60Hz
|
19.2 m³/h
|
5.2 L/s
|
Limit partial pressure - no gas ballast(Pa)
|
4x10-2
|
Limit total pressure - no gas ballast(Pa)
|
4x10-1
|
Limiting total pressure - gas ballast(Pa)
|
8x10-1
|
power supply
|
Single phase/three phase
|
motor power(KW)
|
0.75 KW/0.55 KW
|
Inlet/outlet connectionDN
|
KF25
|
oil capacity
|
0.9-1.5 L
|
motor speed(rpm)
|
50Hz
|
1440 rpm
|
2-channel Mass Flow
Meter Gas Supply System
1. Overview
1) The gas comes out of the cylinder, depressurizes
through the pressure reducing valve, passes through the PTFE tube to the inlet
of the gas supply system, and then controls the gas flow through the mass flow
meter, then passes through the gas mixing tank and then enters the furnace
inlet, and the gas is discharged. The trachea comes out, passes through the
three-way valve, one end is connected to the vacuum pump, and one end is
connected to the air outlet.
2) A pressure gauge is connected to the gas mixing
tank, and the pressure gauge display disk and the mass flowmeter are installed
on the same panel.
3) Each gas line has a high pressure shut-off valve
for safety.
4) The gas path adopts high-precision gas float
flowmeter, and the inner part of the gas path adopts PTFE tube, which has good
corrosion resistance.
5) All
joints are connected by ferrules, which have good air tightness and high
pressure resistance.
2. Technical parameters:
Air channel: 2
Pneumatic flow control: mass flow controller.
Interface: Φ6
Display: LED
Working environment temperature: 5~45°C
Flow controller: Mass flow controller (see below for
detailed technical parameters)
PTFE tube: Φ6 outside XΦ4
Pressure vacuum gauge: -0.1~0.15 MPa, 0.01 MPa/division
Globe
valve: Φ6
3. The internal pressure of the gas supply system
should not be too large, otherwise it will easily cause air leakage, as long as
the gas can flow out normally.
4. Configuration of the gas
supply system:
1) Mass flowmeter: 2
2) Pressure gauge: 1
3) Cut-off valve: 3
4) Through the board connector: 3
5) Valve connector: 2
6) Cylinder joints: 2
7) Teflon tube: 10M
8) Aeration tank: 1
9)
Furnace rack: 1 set
Mass flowmeter technical parameters: Mass flow controller
common type, analog circuit, rubber seal, tubular shunt, not easy to block.
main indicators:
Range: 5, 10, 20, 30, 50, 100, 200, 300, 500 SCCM, 1, 2,
3, 5, 10 SLM (you can choose the range arbitrarily)
• Accuracy: ±1.5% F.S
• Linear: ±0.5 to 1.5% F.S
• Repeatability: ±0.2% F.S
• Response time: 10S
• Air pressure drop: <0.01MPa
• Maximum pressure: 3MP
• Working environment
temperature: 5~45°C
• Input and output signals:
0~+5.00V
• Power: +15V 50mA -15V 50mA
• Dimensions: 158*30*110
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damage part for you for free.