PHN SuperMaxZeta® Horizontal Nano Bead Mill - With the development of PHN, we designed a variety of available components and chamber material combinations that are suitable for almost all applications of wet grinding and dispersion. The multi-channel grinding system PHN has a larger diameter agitator design which ensures that the impact force of the grinding medium and the linear speed of the rotor can be effectively increased at lower rotational speeds, making the movement of the grinding medium more powerful, and at the same time, the effect of gentle dispersion can be achieved without damaging the particle morphology, so that the equipment has the best performance and production efficiency.
We paid special attention in achieving the highest heat exchange effect, so the temperature is also controllable when the input energy is higher, which means higher output and more stable quality than similar grinding machines.
High efficiency separation system OCS
PHN SuperMaxZeta® Horizontal Nano Bead Mill - enables the safe separation of grinding beads even at very high flow rates. Through the use of the highly efficient separation system OCS (Open Canister Separation System), the extremely large size of the cylindrical centrifugal separator screen, the flow resistance (i.e, pressure drop) is the smallest.
The rotor rotates along with the main shaft and due to hollow structure and angular openings when it rotates, it creates a centrifugal force pulling all the beads out and away from OCS. There are almost no grinding beads / media inside the separation region, ensuring higher flow of product and avoids wear of separation system.
Its field of application starts where the other agitator disk bead mill’s system ends. PHN mill is the horizontal agitator peg mill for highest grinding intensity input and highest product throughput rates. The highly efficient centrifugal separation system enables the use of smallest grinding media from a diameter of 0.1 mm - 3mm in reliable continuous operation.
Humanized Operation and Considerate Design:
1. Adjustable drive : tensioning and lifting, easy for maintenance
2. System Protection : Alarm of feed pressure, output temperature, mechanical seal liquid level, etc
3. Anti-freezing device : provide security for equipment in low-temperature areas
4. Product inlet : with filtration device to prevent impurities in the material from blocking
5. External chilled water through coil cooling, avoid cooling water leakage in the machine seal, or paste pollution
6. Mechanical shaft : 5 years maintenance free, guarantee of stable operation of mechanical seal
TECHNICAL PARAMETER:
Model [L]
|
|
2
|
6
|
10
|
25
|
60
|
90
|
150
|
300
|
400
|
500
|
Productivity enlarged
proportion factor
|
|
0.2
|
0.6
|
1
|
2
|
4
|
6
|
8
|
10
|
11
|
16
|
Volume [L]
|
|
4
|
10
|
18
|
55
|
120
|
169
|
293
|
488
|
615
|
1106
|
Effective Volume [L]
|
|
2.3
|
6
|
12
|
25
|
60
|
96
|
150
|
300
|
400
|
500
|
Motor Power [KW]
|
*
|
7.5~11
|
15~18.5
|
18.5~22
|
37~45
|
75~90
|
90~132
|
132~160
|
250~315
|
355~415
|
500~630
|
Rotation Speed [rpm]
|
|
500~2800
|
350~1500
|
350~1500
|
350~1500
|
350~1450
|
350~1450
|
250~900
|
250~900
|
250~900
|
250~900
|
Diameter of
grinding medium
[mm]
|
|
0.2~1.2
|
0.2~1.2
|
0.2~1.2
|
0.2~1.4
|
0.2~1.4
|
0.2~1.6
|
0.2~1.6
|
0.2~1.6
|
0.2~1.6
|
0.2~1.6
|
Filling rate of
grinding medium
[vol.%]
|
*
|
70~89%
|
70~89%
|
70~89%
|
70~89%
|
70~89%
|
70~89%
|
70~89%
|
70~90%
|
70~90%
|
70~90%
|
Batch of
processing [L]
|
|
10~100
|
20~150
|
80~1000
|
200~2000
|
500~3000
|
800~3500
|
3000~8000
|
5000~15000
|
5000~18000
|
6000~20000
|
Rate of flow [L/h]
|
*
|
200~600
|
200~1000
|
200~1800
|
300~2500
|
800~3500
|
800~4500
|
800~6500
|
2000~10000
|
2000~14000
|
4000~18000
|
Peg material of
MDC grinding system
|
ZrO2
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
—
|
Si3N4
|
○
|
○
|
○
|
○
|
○
|
—
|
—
|
—
|
—
|
—
|
PU
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
WC
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
Material of
inner chamber
|
SiC
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
—
|
ZrO2
|
○
|
○
|
○
|
○
|
—
|
—
|
—
|
—
|
—
|
—
|
Alloy
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
PU
|
—
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
○
|
Measurement [mm]
|
Length
|
1160
|
1200
|
1250
|
1600
|
2616
|
3000
|
3945
|
4173
|
3044
|
7553
|
Width
|
1160
|
1050
|
1065
|
950
|
1100
|
1770
|
2068
|
1345
|
1984
|
2170
|
Height
|
1260
|
1650
|
1950
|
1550
|
2255
|
2255
|
2320
|
2470
|
2662
|
2347
|
Weight [kg]
|
|
≈400kg
|
≈1100kg
|
≈1302kg
|
≈1400kg
|
≈3000kg
|
≈5000kg
|
≈6890kg
|
≈8580kg
|
≈9000kg
|
≈19250kg
|
o Optional - Unavailable * Depend on the viscosity, separation model and pump size
|