Spot Light Source UV LED for Fast Curing UV Glue Curing Pen Natural Cooling

Spot UV LED UV Curing Pen is using air cooling to shorten the attenuation of the lamp and increase the service life.

Control Panel Description

①LCD

② ④Direction Key for setting function operation and as switch key of 4 lights (CH1/CH2/CH3/CH4)

③SET

⑤ESC: Exit and store the data in the device

⑥OFF/ON

⑦Function Light: when you are setting, the light is flickering.

The Back Panel Description

①RS232 Connector ②Foot-switch Jack ③Electrical Socket Outlet ④ THE Lights Connector ⑤Power Switch

UV Curing Machine Operational Approach :

1.Preparation for startup.Before using this device, please connect the foot switch, irradiation head and power cord as required, and note that the irradiation head cannot turn on the power switch to the person.Definition of pedal switch wiring: GND common point, (CH1/CH2/CH3/CH4/ separately controlled, CH overall control,) do not insert and pull hard when the irradiating head is inserted, just insert it by rotating to find the correct direction.Hold the shrapnel at the terminal connector of the irradiating head.

2.Exposure Mode : compare pages after startup,

CH1    100%A     10.0s Normal exposure mode

CH1    100%M     10.0s Normal exposure mode

CH1    100%p      10.0s Normal exposure mode

CH1    100%p      10.0s Normal exposure mode

3.Parameter Setting :

Press the SET key (READY lamp turns red) to enter the setting page. SET key ACTS as the cursor movement key and sets brightness percentage and time data through the direction key up and down. After setting, press the ESC key to save and exit.

Note: when the time is set to 0 seconds, the light source enters the normal lighting state.The foot pedal is pressed to light the lamp, loosen to put out the lamp.Select up and down key (1/U,2/L,3/D,4/R), press down and the LED light will turn on.Press again and turn off the LED.Total open can be performed by EMISSION.

4.Channel control mode :

⑴ Push the Key : using direction keys of panel for each channel

⑵ Pedal Mode : after connecting with pedal and through the PULSE setting up.

In order to reach high limit compatibility, Foot-Switch connector can connect with Foot-Switch, as well as PLC, MCU, Supervisory Computer of I/O. The signal of low -level output voltage continues more than 50ms.

⑶Serial Port

In addition, the machine will provide RS232 Serial Port, though RS232 connector of the back panel.

The form : 19200 Baud Rate, DB 8, No Check Position, Stop Bit 1

The Order : Ln xF (Ln:Zone Bit   Data Bits  F:End Bit)

L0 0F              /*---CH1 Working--- 0: External control and manual control  1: Timing working -----*/

L1 100F          /*---CH1 Irradiating Power  100: 100% power work  ---------------------*/

L2  100F        /*----CH1 Timing time set in regular working mode: 0.1~99999s-------*/

L3 0F              /*---CH2 Working--- 0: External control and manual control  1: Timing working -----*/

L4 100F          /*---CH2 Irradiating Power  100: 100% power work  ---------------------*/

L5  100F        /*----CH2 Timing time set in regular working mode: 0.1~99999s-------*/

L6 0F              /*---CH3 Working--- 0: External control and manual control  1: Timing working -----*/

L7 100F          /*---CH3 Irradiating Power  100: 100% power work  ---------------------*/

L8  100F        /*----CH3 Timing time set in regular working mode: 0.1~99999s-------*/

L9 0F              /*---CH4 Working--- 0: External control and manual control  1: Timing working -----*/

LA 100F          /*---CH4 Irradiating Power  100: 100% power work  ---------------------*/

LB  100F        /*----CH4 Timing time set in regular working mode: 0.1~99999s-------*/

LC 0F              /*---CH5 Working--- 0: External control and manual control  1: Timing working -----*/

LD 100F          /*---CH5 Irradiating Power  100: 100% power work  ---------------------*/

LE  100F        /*----CH5 Timing time set in regular working mode: 0.1~99999s-------*/

Specification :

Caution :

1.Package and Transport

When transporting equipment, use random packing materials. Any damage caused by improper packing equipment is not not under warranty.

2.Daily Use and Maintain

LED irradiation head is needed be cleaned regularly. Please use soft buckskin, lens paper and alcohol to clean, ensuring the irradiation intensity and good heat dissipation.

Cleaning the controller regularly. Please wipe with a little alcohol with a cleaning tool. In order to protect the surface of facility, don’t use the volatile liquid or having ammonium hydroxide ingredient to clean (diluent or benzene, etc.). 

Attention :

Please do no unauthorized remove the controller and UV LED irradiation head, leading the product to work abnormally.

Irradiation Parameter

Cooling Method: Natural Cooling

Line Length: 1.5-2m

Light Spot Size

Size: 12mm external diameter

Thread: M11*0.75

1.Round Spot: φ1.5mm,φ3mm，φ4mm，φ5mm，φ6mm，φ8mm，φ10mm，φ12mm，φ15mm,φ20mm

2.Direct Rectangular Light Spot:: 3*12mm，4*16mm,5*20mm

3.90°a lens of side light (φ3mm, φ4mm，φ6mm，φ8mm, round spot)

Multiple lenses are selected for different spots. When changing, twist the lens of the inscribed part.

Shipment standard with one, can be multiple choice, optional extra.

Light of the Rectangular Lens

The size of different spots can affect the irradiation intensity. The smaller the light spot is, the higher the irradiation intensity is.

Application Area:

1.Hard disk head assembly （Read-write head packaging, gold wire fixation, bearing, coil, chip bonding and so on）

2.Assembly of motors and components （Wire, coil fixed, coil end fixed, PTC/NTC components bonding, protect transformer core）

3.DVD/Digital Camera (Lens, lens pasting, circuit board reinforcement)

4.Sensor production (Gas sensor, photoelectric sensor, optical fiber sensor, photoelectric encoder, etc.)

5.Assembly of cell phone components (Camera lens, receiver, microphone, shell, liquid crystal module, touch screen coating, etc.)

6.TFT-LCD liquid crystal panel import package

7.TFT-LCD pasting and packaging of LCD panel FPC

8.UV LED light curing application of PCB

9.UV LED light curing application of Optics Series

10.Optical element assembly (Lens group, prism, DLP optical engine assembly, CCD, COMS)

11.LED UV light curing application of optical communication industry

12.Optical communication industry components (All kinds of glass packaging structures are bonded or sealed, the fixation of tiny components, etc.. Such as PLC Branching Unit, WDM, AWG, etc.）

13.UV LED light curing application of Research Institutes

14.Medical device and medical accessories LED UV light source curing application

15.Capacitive touch screen adhered to curing

16.UV encapsulation and curing application of laser

Usage of U365nm

1.Fast curing adhesive glass and metal UV adhesive

2.Fast curing UV conformal coating on PCB

3.Rapid curing of UV ink on T-shirts

4.Instant cup bowl cover and other sterilization

5.Instant cure  UV glue of adhesion disposable medical catheter, container or other medical equipment, and the equipment for high UV sterilization

6.Instant cure of all kinds of UV ink on plastic phone case

7.Instant cure UV glue between display surface and protective film of adhesive paper book

8.Instant cure UV glue for adhesion of various crystal, glass and other crafts, commemorative CARDS, key chains, and wood surface UV varnish

9.Replace the injection molding machine with the transfer printing technology, and quickly manufacture the precision plastic parts

10.Instant cure adhesion of all kinds of LCD glass and UV glue of its metal tube foot, and curing LCD end of UV sealant

11.Instant uniform cure adhesion of various touch screens and screen protector of UV glue

Advantages of UV LED Spot Light Source

1.Thermal radiation is small, the irradiating machine uses the luminescent part UV-LED power, the spectral wavelength is 365nm, no infrared light is emitted, so the surface of the irradiated product has no temperature rise.

2.High energy and high purity ultraviolet light is issued. The latest high energy UV LED is used to rapidly cure the UV glue and greatly improve the production efficiency.

3.To reduce the cost of consumables, the use time of UV LED can generally reach 30,000 to 40,000 hours, while the traditional LAMP system needs to replace the LAMP in about 2000 hours.

4.LED-UV spot light source adopts cable output, without optical fiber guide light. UV LED can reduce equipment cost and improve equipment utilization.

5.Energy saving and environmental protection, UV LED power consumption is low, and when used, no lamp tube is used to preheat, and it reaches 100% high power instantaneously, namely, out-of-the-box.

6.UV photoelectric conversion efficiency is high, and does not contain toxic mercury, also does not produce ozone, is a safer and more environmentally friendly alternative to traditional light sources.

7.The volume of the UV LED controller is about 1/8 of the volume of the traditional LAMP, which makes the installation of the equipment more simple. Small irradiation head design, because of fully consideration of the precise production space requirement, makes the equipment installation more convenient.

8.The equipment can be used in different process, according to the actual situation, the user can choose and match the extension cable.

9.Unique fan heat dissipation, fast heat removal of the chip, improving the stability of power output, extending the life of UV LED

Service Life

Compared with the traditional UV curing equipment, the mercury lamp has a lifetime of 800 to 3000 hours, and the service life of UV LED UV curing system reaches 30,000 to 40,000 hours. It can be lit only when the UV light is needed, and when DUIY=1/5 (when the preparation time =5 exposure time =1), the service life of LED mode is 30 to 40 times that of mercury lamp. Reduced time for replacing bulbs: improved productivity, and also very energy-efficient. Traditional mercury lamp curing equipment at work, because of the influence of mercury lamp start slow, open and close the light bulb life, must always light up, not only cause unnecessary power consumption and shortened the working life of the mercury lamp.

No Thermal Radiation

High power LED have no infrared emission, the surface of a product by illuminate below 5°C temperature. Traditional mercury lamp UV curing machine generally makes the surface of a product by illuminate rise 60-90 ° C, makes the product positioning displacement, bad product. UV LED curing mode is suitable for thermal sensitive, high - precision bonding process requirements, such as plastic base material, lens bonding and electronic products, fiber optic cable, etc..

The traditional mercury lamp curing machine adopts mercury lamp, the bulb contains mercury, waste disposal, is very troublesome of transportation, can cause serious pollution to the environment of improper handling. LED UV curing machine uses the semiconductor to discharge light, not to cause the environmental pollution factor. Therefore, using LED UV curing machine is more environmentally friendly.

Super Strong Illumination

With high power UV LED chip and special optical design, UV LED achieves high precision and high intensity irradiation. The UV output reaches 8600mW/m2. Using the latest optical technology and manufacturing process, to achieve the better than traditional mercury lamp light output optimization of high strength and evenness, fast curing UV adhesives, shorten the production time, improves the production efficiency significantly, almost is traditional mercury lamp light luminosity of 2 times. When the traditional mercury light source curing machine increases the channel, the increase of the channel will result in the decrease of the output energy of the single irradiation channel. However, using LED UV irradiation, each irradiated head is independently illuminated, the irradiation energy is not affected by the increase of the channel and remains at the maximum. Compared with traditional mercury lamp, UV LED reduces the time of exposure and improves production efficiency.

Low Energy Consumption

UV LED is more than 10 times more effective luminous efficiency than traditional mercury lamp. At the same time, traditional mercury lamp needs continuous lighting work whether or not they are effectively irradiated, and the electricity is always in a state of consumption. Compared with it, UV LED power is consumed only when irradiated, and the power consumption is almost zero when standby. We can do a simple calculation. The power saved by each UV LED Spot Light Source Curing Machine is 270W*8H*365Days=800 kilowatt-hour. Thus, it can be seen that the cost of electricity per year can be saved by a thousand yuan. Not only that, but by saving energy, each of these can indirectly reduce carbon dioxide emissions by 1.4 tons per year.