DJ-CTS Cleanliness Analysis Solution
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Our DJ-CTS Cleanliness Analysis Solution can meet below standards and mainly used for
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Standards
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Mainly used for
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ISO 11218:1993
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Aerospace - Cleanliness classification for hydraulic fluids
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ISO 12345:2013
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Diesel engines - Cleanliness assessment of fuel injection equipment
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ISO 14952:2003
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Space systems - Surface cleanliness of fluid systems
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ISO 16232-10:2007
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Road vehicles - Cleanliness of components of fluid circuits
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ISO 4406:1999
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Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles
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ISO 4407:1991
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Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope
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NAS 1638:2011
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Cleanliness requirements of parts used in hydraulic systems
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NF E 48-651:1986
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TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE
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NF E 48-655:1989
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Hydraulic fluid power - Fluids - Particulate contamination - Expression of results
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NF ISO 21018-1:2008
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Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid
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SAE AS 4059:2011
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Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids
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VDA 19.1:2015
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Fluid circuits in automotive-Inspection of Technical Cleanliness
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Cleanliness Analysis Workflow – Steps as below
Parts / Components Preparation according to required methods
Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.
Extraction / Filtration by DJ-CC767 Cleanliness Cabinets
Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.
Particle Analysis by DJ-CA100 Cleanliness Analysis System
The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with DJ-CA100 Cleanliness Analysis System using a digital microscope and cleanliness software system.
Check Results according to ISO 16232 & VDA19
Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.
Supply List
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No.
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Item
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Specifications
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QTY
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Unit
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Remarks
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1
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HD optical microscope
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Olympus, Nikon
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1
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Set
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DJ-CA100 Cleanliness Analysis System
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2
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High precision electric scanning platform + holder
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1
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Set
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3
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High-precision autofocus system
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1
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Set
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4
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Cleanliness analysis software
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V1.1
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1
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Set
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5
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Manual polarizing system
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1
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Set
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6
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Filter membrane positioning tooling
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1
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Set
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7
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Membrane clamp
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1
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Set
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8
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Scan platform control box
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1
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Set
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9
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CCD HD camera
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1
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Set
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10
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Computer
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Lenovo
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1
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Set
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11
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Dongle serial number
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1
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Set
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12
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Documents (Manual, QC)
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1
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Set
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13
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Cleanliness cabinets
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DJ-CC767
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1
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Set
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DJ-CC767 Cleanliness Cabinets
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14
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Cleaning spray gun
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1
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Pcs
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15
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Measuring glass
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1
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Pcs
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16
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Cleanliness cabinets precision filter
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0.22um/0.45um/1um, 156mm
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6
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Pcs
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17
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High-precision filter membrane
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5um/10um/20um, 47mm
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1
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Box
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18
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Stainless steel flat tweezers
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1
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Pcs
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19
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Cleanliness cabinets air pipe
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1
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Pcs
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20
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Cleanliness cabinets grid shelf
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1
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Pcs
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21
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Device key
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1
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Pcs
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22
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Power cable
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1
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Pcs
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23
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Documents (Manual, QC)
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1
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Set
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24
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Electronic analytical balance
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1
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Set
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Optional, not include in quotation.
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25
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Electric drying oven
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1
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Set
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26
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Cleanliness cabinets cleaning agent
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D60 25L/ Pail
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1
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Pail
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27
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Laboratory glassware dryer
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1
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Pcs
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28
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Membrane preservation box
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1
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Pcs
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28
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Membrane clamp sealing ring
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1
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Pcs
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30
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Glass desiccator
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1
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Pcs
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