Main Features:
This type of Vacuum Emulsifying Mixer cover is fixed type, it is more cost effective, the material was directed draw into the emulsifying tank from oil tank and water tank based on a pipe that is under vacuum, the discharge method is positive pressure discharge from the emulsification tank, and the heating system is electric heating or steam heating that the temperature is automation control. Cooling water can be used to cool the material in the inter layer, simple operation and safety( at the outside have a warm layer). The Homogenizer and the blade stirring can together work or separate work. the material sliming, emulsification, mixing, dispersing, etc. what will finished during short time. Contact position adopt high-quality stainless steel( adopt 316L Stainless steel material make with supplies, the polishing of surface of the mirror of interior surface, mix the hygiene of the device in vacuum, it accords with the normal hygiene standard manufacture of GMP to adopt that is most ideal production equipment).
Process for Vacuum Foundation Making Machine:
After the materials are in the water tank and oil tank to heating & mixing then draw into the emulsification tank by the vacuum pump, through the middle(fixed) stirrer & teflon scrapers residues stirrer in the emulsification tank that sweep the residues on the wall of the tank, so make the produces of wiped off become the new interface constantly, then the blade cut off, compress, fold round, mixing and running to the homogenizer, according to the high shear wheel and trhe cutting case to strong cutting off, impact, without rules mobility, etc. the material by cutting in the cut interstices and turn to a particle of 200nm-2um prompt, because the emulsification boiler is under vacuum state, the bubble that the suppliers produce in the course of mixing is taken away in time.
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capacity (L)
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Agitator power (kW)
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Speed (rpm)
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Homogenizer power (kW)
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Speed (rpm)
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Oil/Water tank (L)
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Agitator power (kW)
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Speed (rpm)
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Hydraulic (KW)
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50
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1.5
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0~75
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2
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0~3600
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20/45
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0.37/0.37
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0~1440
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0.75kw
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100
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2.2
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0~75
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3
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0~3600
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40/90
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0.55/0.55
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0~1440
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0.75kw
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200
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3
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0~75
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5.5
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0~3600
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80/180
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0.75/0.75
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0~1440
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1.1kw
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300
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4
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0~75
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5.5
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0~3600
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120/270
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1.1/1.1
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0~1440
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1.5kw
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500
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4
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0~75
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7.5
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0~3600
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200/450
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1.5/1.5
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0~1440
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1.5kw
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1000
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5.5
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0~75
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11
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0~3600
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400/900
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2.2/2.2
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0~1440
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2.2kw
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|
2000
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7.5
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0~75
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15
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0~3600
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800/1800
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2.2/2.2
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0~1440
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-
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3000
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11
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0~75
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18.5
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0~3600
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1200/2700
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3/3
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0~1440
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-
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Other Options for Foundation Produce Machine :
• Hydraulic Lifting Vacuum Emulsifying Mixer, easy to cleaning with inside.
• Upper/ Bottom Homomogenizer are optional.
• Upper/ Bottom Disperser are optional for oil/water pre-mixer
• Siemens motor / ABB motor are optional.
• Improt/ Dosmetic load cells used to calculate the total weight of materials in the tank.
• Flow meter automation for feeding Pure water, It can set the output of water, Date more accurate.
• Bottom Disperser instead of Homogenizer is optional（according to customer requirments）
• Different power supply acceptable
• Siemens PLC for automation of mixing, dispersing, emulsifying, homogenizing, vacuum, transferring, heating and cooling etc
Package & Delivery:
To ensure the quality of our service, we will follow the standard package upon delivery:
1. All products before delivery should be tested by assembly and commissioning engineers. Our salesman need to send the tested video to the customer to ensure working well of the machines. Precision parts need to be packed in film or carton.
2. Manual Filling Machine are packed in Carton. Large quantities can be packed in wooden boxes.
Our Servers:
we provide Turn-key Project Service to customer.
1. Factory Layout design;
2. Factory Decoration based on GMP standard;
3. Formula of products;
4. Raw material etc;
5. Machine design, whole production line from A to Z;
6. Shipping service, FOB, CFR, CIF etc;
7. Installation service. Training service, Maintenance service.
