white coating single tube short wave heating element IR emitter with metal pin connector

From welding of plastic components to glue activation, from heating of PET preforms to curing of paints on plastic. QUICKLY is able to design and provide specific modules according to the customers’ needs along with the rich experience and to the deep knowledge of the production processes.



white coating single tube short wave heating element IR emitter with metal pin connector

IR heaters' features

Infrared Radiation temperature approx. 1.800 - 2.400°C

Short wave IR lamps reach operating temperature within 1s

Power up to 200 KW/m²

Short cycle times, typical heating period about 12s

Greater distance to material possible, low risk of fire

Flexible heating via individual control of single radiator units

Fixed contour, standard or special design, e.g. 3D contours

Different wave lengths 0,78 μm to 2 μm

Energy direction transmitters can be used for tolerance adjustments

Brife Introduction

Short wave quartz infrared heaters are used in various industrial applications. It contains tungsten filament, helically wound, encased in quartz envelope. Tungsten as resistive element is capable of generating temperature in excess of 2750℃. Its response time is very rapid in 1 second it emits over 90% of IR energy. It is by products free & pollution free. Heat focus is very accurate due to compact and narrow diameter of IR tubes. Short wave IR element has maximum heating rate of 100w/cm.

The quartz envelope allows transmission of IR energy and protecting the filament from convective cooling and corrosion. Addition of small percentage of halogen gas in it not only increases life of emitter but also protects blackening of tube and depreciation on infrared energy. The rated life of short wave infrared heater is around 5000 hours.



Advantages of Infrared Radiation

1. energy saving: Infrared radiation unlike convection or conduction, dose not rely on any medium to transfer heat from infrared source to the object being heated, heat directly to the object

2. Time saving: no need medium transferring, quick response,can reach working temperature more quickly, heating by infrared emitters shortens process time and increases production rates

3. space saving : small and customized size and shape

4. cost saving: low capital cost, easy installation, reliable operation, low maintenance costs and efficient use of energy.

5. Better product quality: Controllable, predictable heating reduces wastage and promotes products quality

6. environment protection:Clean, and no any pollution released to the surroundings

Product applications

PET performs heating in stretch blow moulding machines.

Printing ink drying in offset machines

Pre-heating before embossing

Screen printing curing on T-shirts

Textiles and various such applications

Paint curing

Powder coating

Lacquers drying

Drying glaze on ceramic tiles

Textiles

semiconductor industry

Why QUICKLY ?

  1. The materials used for our lamps are at good quality approval UL testing

  2. As a manufacturer of infrared lamps over 10 years history, and we have experienced workers, half of them have worked for us over 5 years

  3. We are factory, so we can control the delivery date, material, quality directly
  4. For any exclusive-human damage within warranty time, we will delivery the replacements within 3-5 work days once confirming

  5. Safe package to protect lamps from being broken during shipping

  6. we will provide you the lamp’s holder free of charge ( 2 units clamps for 1 piece lamp)

  7. Various Payment methods like wire transfer, paypal, western union

  8. Shipping ways provided including DHL, Fedex, TNT, UPS, air, sea

RFQ

  1. how to place the order?
    Let us know your required lamp specifications including lamp type,diameter, length, power, voltage,reflector...then we send you the
    quotation,after payment,production will be started, after finished, they will be shipped to your side.

  2. Why Quartz Glass as the one main of material?
    The choice of quartz glass is not a coincidence: this extraordinary material is totally transparent at IR radiation, can withstand constant
    working temperatures of more than 1000°C and it is resistant to chemical corrosion.

  3. could you supply clamps for lamp installing ?
    Yes, we will provide mounting clamps for clients, and the corresponding clamps quantity with purchased lamps are supplied freely bu us.

  4. Have an unusual design?
    Send us a drawing, sketch, or sample and we'll be happy to quote it.
    We specialize in small runs and custom designs, but can be highly competitive on large orders as well.

  5. How does your factory do quality control
    " quality is priority", we always and keep paying more attention to QC from the material purchasing to the lamps' packing. Our product have gained CE, ROHS, ISO9001.

  6. why coating on quartz tube surface ?
    QUICKLY offers infrared emitters which coated with gold and white reflector , they can emit heat directly to the product. A gold or white coating on the infrared emitters reflects the infrared radiation. Consequently the infrared radiation impinging on the product is virtually doubled, increasing the effectiveness of the heat output. The reflection efficiency of gold coating is higher than white coating, while for the emitters with high watt density or the surface temperature of the tube above 800°C , we suggest to use ceramic coating as reflector because the temperature resistance is up to 1000°C . In addition to 180° (half-tube) coating, we also manufacture 270° coating or other customer specified degrees.

Product Tags infrared heating bulbs          quartz tube infrared emitters          white coating IR lamps         

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